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OZ, what did you use to cut that steel? I'm assuming a mill.
If I bought a high speed carbide cutter, I wonder if I could use a router very carefully so not to fry it. I have a few routers that have pretty strong motors in them. I already have a few carbide cutters that would work. hmmm...




I would advise against using a router on steel, carbide bits or not. The little bits of flying steel swarf will find it's way inside the router and lay waste to the motor. It's just not a good idea.

You can do smooth lines like Oz has with careful use of a bench grinder. A hand grinder would work also but it would take a bit of time.
If your brackets aren't going to be all funky like mine you can probably get a shop to cut them on a water jet or mill. A rough cut is fairly quick and easy. Get that done and you can make them pretty at home.


We are brothers and sisters doing time on the planet for better or worse. I'll take the better, if you don't mind.
- Stu Harmon