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Sounds like it is time for a align hone(not a align bore ) That is a good find Knowlege is the solution to finding the source and cure for problems




what's your reasoning for suggesting that? align boring is the best way to ensure perfectly round bores. if the OP really has .005 too tight diagonally and not .0005, boring would be my first choice. if it's only .0005, honing would be fine.


machine shop owner and engine builder