Originally Posted By minivan
Originally Posted By DAYCLONA
If the requirements of the above replies have been met and those issues do not/could not possibly apply, it could be something as simple as too much grease in the pilot hole/bore preventing the input shaft from traveling further into the bore


No lube should be used on the brass pilot bushing.. Dry only





Agreed, but some individuals get over enthusiastic during installation, I've seen some grease the pilot bore, grease the splines, shaft, etc, etc in an attempt at wrestling a 4spd in