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Lexan install #232455
02/22/09 11:26 AM
02/22/09 11:26 AM
Joined: Jan 2003
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started installing the lexan. if these pics don't work i'll have to resort to plan B.


Re: Lexan install [Re: Quicktree] #232456
02/22/09 11:29 AM
02/22/09 11:29 AM
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started gluing down the 3/8x3/4" rubber gasket. man that stuff is expensive.


Re: Lexan install [Re: Quicktree] #232457
02/22/09 11:32 AM
02/22/09 11:32 AM
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close up of the gasket, this will make the lexan fit flush with the body line and seal the window.


Re: Lexan install [Re: Quicktree] #232458
02/22/09 11:32 AM
02/22/09 11:32 AM
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s.w.fl
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bonefish Offline
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tony,i used to use alot of plexi and lexan when i was in the sign buisiness and there were special drill bits that had a long taper to them specialy for drilling plastics,but i cant seem to find a supplier,what do you use? also what are you using for gasket mat.?

Last edited by bonefish; 02/22/09 11:37 AM.
Re: Lexan install [Re: bonefish] #232459
02/22/09 11:34 AM
02/22/09 11:34 AM
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Quote:

tony,i used to use alot of plexi and lexan when i was in the sign buisiness and there were special drill bits that had a long taper to them specialy for drilling plastics,but i cant seem to find a supplier,what do you use?




well it's only 1/8" thick so I just use a regular bit.

Re: Lexan install [Re: Quicktree] #232460
02/22/09 11:34 AM
02/22/09 11:34 AM
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a pic of my rear installed


Re: Lexan install [Re: Quicktree] #232461
02/22/09 11:35 AM
02/22/09 11:35 AM
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and 1 last pic of the engine bay cleaned up a little


Re: Lexan install [Re: Quicktree] #232462
02/22/09 11:41 AM
02/22/09 11:41 AM
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your car is looking great Tony....

I used a circular saw with fine teeth when I cut my Lexan...

Re: Lexan install [Re: smokinwoody] #232463
02/22/09 01:16 PM
02/22/09 01:16 PM
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North Sweden
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RT540 Offline
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Tony, your car looks very nice

I cut my lexan in a sheet metal cutter ( which can cut 2m long sheets).

If you want real nice edges, you can sand papper the edges with a long board, like 3M.

Re: Lexan install [Re: RT540] #232464
02/22/09 01:51 PM
02/22/09 01:51 PM
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Romeo MI
MR_P_BODY Offline
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Very nice Tony... super clean lookin
If you want a nice edge on the lexan after you cut
it, sand with a block then hit it with a propane
torch, it'll make it clear again

Re: Lexan install [Re: MR_P_BODY] #232465
02/22/09 04:10 PM
02/22/09 04:10 PM
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Chowchilla,ca
Chassisman Offline
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Quote:

Very nice Tony... super clean lookin
If you want a nice edge on the lexan after you cut
it, sand with a block then hit it with a propane
torch, it'll make it clear again



Did you ever work for me?....you tend to know alot of tricks....LOL

Re: Lexan install [Re: Chassisman] #232466
02/22/09 04:17 PM
02/22/09 04:17 PM
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Romeo MI
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Quote:

Quote:

Very nice Tony... super clean lookin
If you want a nice edge on the lexan after you cut
it, sand with a block then hit it with a propane
torch, it'll make it clear again



Did you ever work for me?....you tend to know alot of tricks....LOL




LOL, I dont think I ever worked out on that coast,
just lots of years for Chrysler in engineering doing
all sorts of testing... and making some show parts/cars

Re: Lexan install [Re: MR_P_BODY] #232467
02/22/09 04:58 PM
02/22/09 04:58 PM
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Mt.Vernon ,Ohio
VernMotor Offline
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Quote:

Very nice Tony... super clean lookin
If you want a nice edge on the lexan after you cut
it, sand with a block then hit it with a propane
torch, it'll make it clear again





More tips on this trick ???

Re: Lexan install [Re: MR_P_BODY] #232468
02/22/09 05:01 PM
02/22/09 05:01 PM
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Posts: 2,825
Sk. Canada
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Very very nice. I like the mirrors, wipers, antanna and clean no wire engine compartment. I'm doing similar stuff.



Re: Lexan install [Re: VernMotor] #232469
02/22/09 05:03 PM
02/22/09 05:03 PM
Joined: Jun 2003
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Romeo MI
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Jamie, its super easy, after sanding to get the edge
nice and straight you pass the torch across it just
so that it clears up(its slightly melting it) plus
it puts a minor radius on both edges... just looks
alot nicer and gives it a finished look. Test on a
piece of scrap to see how much time you need to spend
on it
EDIT
If you hold the torch square to the edge it will
radius both sides at once

Last edited by MR_P_BODY; 02/22/09 05:06 PM.
Re: Lexan install [Re: MR_P_BODY] #232470
02/22/09 05:35 PM
02/22/09 05:35 PM
Joined: Nov 2003
Posts: 7,348
Mt.Vernon ,Ohio
VernMotor Offline
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Thank you I will try my TIP OF THE DAY !

Re: Lexan install [Re: VernMotor] #232471
02/22/09 08:23 PM
02/22/09 08:23 PM
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well it's in, I went with the bickle black around the edge. don't know if I really like it. stuck with it now though


Re: Lexan install [Re: Quicktree] #232472
02/22/09 08:31 PM
02/22/09 08:31 PM
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Romeo MI
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I dont know Tony... I like it. What you dont like the
glossy black?

Re: Lexan install [Re: MR_P_BODY] #232473
02/22/09 08:40 PM
02/22/09 08:40 PM
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Posts: 12,339
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could have set it up with the stock trim?

thats what I did with the Duster..

Tony it looks good...

Re: Lexan install [Re: MR_P_BODY] #232474
02/22/09 08:40 PM
02/22/09 08:40 PM
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Quote:

I dont know Tony... I like it. What you dont like the
glossy black?





it's kind of bright against the yellow. I don't like the black go wing either.

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