Denso Alternator terminals
#2992692
12/06/21 09:22 PM
12/06/21 09:22 PM
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Joined: Jan 2003
Posts: 15,526 Omaha Ne
TJP
OP
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OP
I Live Here
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Omaha Ne
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Doing an upgrade to a Denso alternator that requires the pictured plug for the V regulator. I have the plug but it's the pigtail version requiring butt splice and go which I HATE What should be fairly simple has consumed quite a but of time trying to find the required terminals so I can wire it in without butt splicing. Someone has to know the correct terminal and hopefully a source. In addition any confirmation on dismantling the connector to get the terminals out would also be helpful. I THINK I have that part under control BUT confirmation would be nice Any help is greatly appreciated
Last edited by TJP; 12/06/21 09:26 PM.
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Re: Denso Alternator terminals
[Re: TJP]
#2993057
12/07/21 10:03 PM
12/07/21 10:03 PM
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Joined: Jan 2003
Posts: 15,526 Omaha Ne
TJP
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OP
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The metri=packs i have are the smaller 150 series So I'm thinking maybe I need the 280 series ? here's a couple of pic's if anyone can confirm. The retainer flag appears a bit different ? I hate this as it is very frustrating trying to find what should be simple ARRRGGGGHHHH
Last edited by TJP; 12/07/21 10:14 PM.
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Re: Denso Alternator terminals
[Re: TJP]
#2993224
12/08/21 01:42 PM
12/08/21 01:42 PM
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Joined: Jan 2003
Posts: 25,988 Rio Linda, CA
John_Kunkel
Too Many Posts
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Too Many Posts
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Posts: 25,988
Rio Linda, CA
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I have the plug but it's the pigtail version requiring butt splice and go which I HATE I agree, the typical insulated butt connectors are butt ugly so I've started using the non-insulated type covered with shrink wrap; not as ugly.
The INTERNET, the MISinformation superhighway
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Re: Denso Alternator terminals
[Re: John_Kunkel]
#2993228
12/08/21 01:52 PM
12/08/21 01:52 PM
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Joined: Dec 2009
Posts: 20,668 in a cattle trailer down by th...
Guitar Jones
Paddle faster! I hear banjo music!
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Paddle faster! I hear banjo music!
Joined: Dec 2009
Posts: 20,668
in a cattle trailer down by th...
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Solder, heat shrink with sealer, harness tape and/or plastic conduit. Works for me, but I'm a function over form kind of guy.
"Follow me the wise man said, but he walked behind"
'92 D250 Club Cab CTD, 47RH conversion, pump tweaks, injectors, rear disc and hydroboost conversion. '74 W200 Crew Cab 360, NV4500, D44, D60 and NP205 divorced transfer case. Rear disc and hydroboost conversion. 2019 1500 Long Horn Crew Cab 4WD, 5.7 Hemi.
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Re: Denso Alternator terminals
[Re: Guitar Jones]
#2993287
12/08/21 05:23 PM
12/08/21 05:23 PM
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Joined: Apr 2003
Posts: 12,245 Looking for a way out of Middl...
IMGTX
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I Live Here
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Looking for a way out of Middl...
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Solder, heat shrink with sealer, harness tape and/or plastic conduit. Works for me, but I'm a function over form kind of guy. Me too. Napa has a book of terminals and may have what you need or at least a way to look it up. On a side note and the way I do it. You have the terminal out. I have used pics and small screwdrivers to open terminals and remove the wire. I then reshape the terminal enough to get a crimp but solder it anyway. Works like a charm with a little effort.
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Re: Denso Alternator terminals
[Re: IMGTX]
#2993383
12/08/21 09:58 PM
12/08/21 09:58 PM
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Joined: Jan 2003
Posts: 15,526 Omaha Ne
TJP
OP
I Live Here
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OP
I Live Here
Joined: Jan 2003
Posts: 15,526
Omaha Ne
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Solder, heat shrink with sealer, harness tape and/or plastic conduit. Works for me, but I'm a function over form kind of guy. Me too. Napa has a book of terminals and may have what you need or at least a way to look it up. On a side note and the way I do it. You have the terminal out. I have used pics and small screwdrivers to open terminals and remove the wire. I then reshape the terminal enough to get a crimp but solder it anyway. Works like a charm with a little effort. I have done that as well but these little xOB's are pretty fragile appearing, but that would've been a last resort
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Re: Denso Alternator terminals
[Re: TJP]
#2993480
12/09/21 07:49 AM
12/09/21 07:49 AM
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Joined: Mar 2006
Posts: 9,882 MI, usa
dvw
master
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master
Joined: Mar 2006
Posts: 9,882
MI, usa
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We had those terminals by the roll at FCA. The connector hard shell may have a number stamped into it. That can be used to look up the proper terminal. We used U shaped splice clips.
https://www.newark.com/amp-te-connectivity/485043-1/terminal-open-barrel-splice-crimp/dp/33B9065?gclid=EAIaIQobChMIuMCv_dLW9AIVQfbjBx1PSQvsEAQYAiABEgLKPPD_BwE&mckv=s95bbt2s8_dc|pcrid|434136793404|plid||kword||match||slid||product|33B9065|pgrid|100464450466|ptaid|pla-985509465520|&CMP=KNC-GUSA-GEN-Shopping-NewStructure-Connectors
When used with this style w crimp tool the crimp is no bigger than the wire itself.
https://www.amazon.com/Qibaok-Ratcheting-0-5-1-5mm%C2%B2-Connectors-Terminals/dp/B07RZSSTSJ/ref=asc_df_B07RZSSTSJ/?tag=hyprod-20&linkCode=df0&hvadid=366281307321&hvpos=&hvnetw=g&hvrand=10762719042515110981&hvpone
Doug
Last edited by dvw; 12/09/21 07:49 AM.
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