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home 8&3/4 shortening decision #1603020
04/04/14 01:45 PM
04/04/14 01:45 PM
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Lincoln Nebraska
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RapidRobert Offline OP
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Assuming I can chop saw cut a section out of each side/square up the cut pieces/weld em so both end flanges are parallel, would this suffice or do I need to bite the bullet & send it all in to Moser. I'd sure like to avoid the ~3 bills that will set me back .. Online threads refer to the locating mandrel shaft with the locating bushings on each end to locate the housing pieces before welding them & talk about out of round in thousands. If I get the end flanges parallel wouldn't I be OK? Your thoughts please. thank you for your time.


live every 24 hour block of time like it's your last day on earth
Re: home 8&3/4 shortening decision [Re: RapidRobert] #1603021
04/04/14 02:12 PM
04/04/14 02:12 PM
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Posts: 1,751
Graham, WA
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Polarapete Offline
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You can build a jig for 8.75" . You need a 3rd member to hold some machined pucks to fit in the bearing caps and some machined pucks to fit in the housing ends (I would use big Ford ends)and a dead straight shaft to fit through all four pucks. Cut the housing to length, assemble the parts holding it all together with worm gear hose clamps and weld in small steps going from one end to the other to avoid warping the housing. And shazaam you have a welded narrowed housing and the tool to do it for your friends.


1986 Dodge Ramcharger 440 2wd, Bracket Racer Under Construction
1998 Ram 2500 QuadCab, new daily driver.
2008 Honda Element
2014 Carry-On 7x14 Cargo Trailer
Re: home 8&3/4 shortening decision [Re: Polarapete] #1603022
04/04/14 04:35 PM
04/04/14 04:35 PM
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Lincoln Nebraska
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RapidRobert Offline OP
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Pete, Ok, coming up with a round straight bar of say 1" dia will be easy then 2 round alum pucks, one to fit the housing end and the other to fit in the cap with it bolted down with the 2 bolts then drill a 1" hole in both of em to fit the bar. All three together to locate the ends for tack welding. Sound Ok so far? Getting the right dia pucks is the only part that'll take some effort.


live every 24 hour block of time like it's your last day on earth
Re: home 8&3/4 shortening decision [Re: RapidRobert] #1603023
04/04/14 04:41 PM
04/04/14 04:41 PM
Joined: Mar 2003
Posts: 18,678
Fresno, CA
Jim_Lusk Offline
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Fresno, CA
Not cheap, but it's already made:

http://www.summitracing.com/parts/mbt-1000-renk1?seid=srese1&gclid=CKfyiMq9x70CFVKFfgodyIEAvg

Look around and you might find a better deal...

Re: home 8&3/4 shortening decision [Re: Jim_Lusk] #1603024
04/04/14 04:54 PM
04/04/14 04:54 PM
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Lincoln Nebraska
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RapidRobert Offline OP
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Quote:

Not cheap,


& I just have one to do & not likely any more for quite awhile


live every 24 hour block of time like it's your last day on earth
Re: home 8&3/4 shortening decision [Re: RapidRobert] #1603025
04/04/14 05:04 PM
04/04/14 05:04 PM
Joined: Jan 2003
Posts: 9,826
las vegas
70AARcuda Offline
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Last edited by 70AARcuda; 04/04/14 05:07 PM.

Tony

70 AARCuda Vitamin C
71 Dart Swinger 360 10.318 @ 128.22(10-04-14 Bakersfield)
71 Demon 360 10.666 @122.41 (01-29-17 @ Las Vegas)
71 Duster 408 (10.29 @ 127.86 3/16/19 Las Vegas)
Re: home 8&3/4 shortening decision [Re: 70AARcuda] #1603026
04/04/14 05:17 PM
04/04/14 05:17 PM
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Lincoln Nebraska
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RapidRobert Offline OP
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Tony you are the man , thank you!


live every 24 hour block of time like it's your last day on earth
Re: home 8&3/4 shortening decision [Re: 70AARcuda] #1603027
04/04/14 06:13 PM
04/04/14 06:13 PM
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Lincoln Nebraska
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RapidRobert Offline OP
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Quote:

http://www.ebay.com/itm/MOPAR-8-3-4-NARR...4bc&vxp=mtr


It's on its way here . thanks again Tony


live every 24 hour block of time like it's your last day on earth
Re: home 8&3/4 shortening decision [Re: RapidRobert] #1603028
04/04/14 06:45 PM
04/04/14 06:45 PM
Joined: Dec 2003
Posts: 22,696
Bitopia
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jcc Offline
If you can't dazzle em with diamonds..
jcc  Offline
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Bitopia
See pic #47

https://board.moparts.org/ubbthreads/show...e=0#Post7972701

The ebay puck deal looks like a cost effective solution, let us know.


Reality check, that half the population is smarter then 50% of the people and it's a constantly contested fact.
Re: home 8&3/4 shortening decision [Re: jcc] #1603029
04/04/14 07:39 PM
04/04/14 07:39 PM
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Lincoln Nebraska
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RapidRobert Offline OP
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Quote:

The ebay puck deal looks like a cost effective solution, let us know.


I will do bro. EDIT What rubbed you the wrong way on welding on the LCA stiffing plate? I'd think that'd be a good deal (cheap/easy/lightweight/beneficial)

Last edited by RapidRobert; 04/04/14 07:43 PM.

live every 24 hour block of time like it's your last day on earth
Re: home 8&3/4 shortening decision [Re: RapidRobert] #1603030
04/04/14 07:53 PM
04/04/14 07:53 PM
Joined: Mar 2006
Posts: 9,847
MI, usa
dvw Offline
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Quote:

Assuming I can chop saw cut a section out of each side/square up the cut pieces/weld em so both end flanges are parallel, would this suffice or do I need to bite the bullet & send it all in to Moser. I'd sure like to avoid the ~3 bills that will set me back .. Online threads refer to the locating mandrel shaft with the locating bushings on each end to locate the housing pieces before welding them & talk about out of round in thousands. If I get the end flanges parallel wouldn't I be OK? Your thoughts please. thank you for your time.



I did it this way 25 years ago. The axle is still in my Road Runner today. Thousands of street miles, hundreds of passes. Never an issue.
Doug

Re: home 8&3/4 shortening decision [Re: dvw] #1603031
04/04/14 07:56 PM
04/04/14 07:56 PM
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Posts: 36,041
Lincoln Nebraska
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RapidRobert Offline OP
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Quote:

I did it this way 25 years ago.


with the mandrel bar/pucks to locate everything before welding?


live every 24 hour block of time like it's your last day on earth
Re: home 8&3/4 shortening decision [Re: RapidRobert] #1603032
04/04/14 08:24 PM
04/04/14 08:24 PM
Joined: May 2003
Posts: 1,751
Graham, WA
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Polarapete Offline
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My first Dana narrowing job was done with a friend in 1997. We threw it together w/o a jig. He welded it with his Mig. I used the early "green" bearings on the axles that allow for a lot of misalignment. I made two trips from Seattle to Reno and back and it rested in the garage a lot. The last time I drove it, the right axle bearing was talking to me.
I have learned that perfect alignment is the answer to a lot of problems. Use a jig, you will be glad you did.


1986 Dodge Ramcharger 440 2wd, Bracket Racer Under Construction
1998 Ram 2500 QuadCab, new daily driver.
2008 Honda Element
2014 Carry-On 7x14 Cargo Trailer
Re: home 8&3/4 shortening decision [Re: RapidRobert] #1603033
04/04/14 08:45 PM
04/04/14 08:45 PM
Joined: Jan 2003
Posts: 25,852
Rio Linda, CA
John_Kunkel Offline
Too Many Posts
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Here's why you need an alignment bar....parallel is irrelevant if it's offset.

8101598-Misalignment.jpg (88 downloads)
Re: home 8&3/4 shortening decision [Re: John_Kunkel] #1603034
04/04/14 09:39 PM
04/04/14 09:39 PM
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Posts: 36,041
Lincoln Nebraska
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RapidRobert Offline OP
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Yeah I initially missed the offset concept & was just thinking about parallelism. thanks a bunch guys . the eBay kit (the cheaper one) is on it's way. Now to locate a straight bar & a buddy is a pro welder


live every 24 hour block of time like it's your last day on earth
Re: home 8&3/4 shortening decision [Re: RapidRobert] #1603035
04/05/14 12:40 AM
04/05/14 12:40 AM
Joined: Dec 2003
Posts: 22,696
Bitopia
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jcc Offline
If you can't dazzle em with diamonds..
jcc  Offline
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Bitopia
I sound like a well worn record on the LCA stiffening plates topic. To keep you OT, I'll send a PM since you asked, but first, at least read the first paragraph of my signature link on bias.


Reality check, that half the population is smarter then 50% of the people and it's a constantly contested fact.
Re: home 8&3/4 shortening decision [Re: jcc] #1603036
04/05/14 12:47 AM
04/05/14 12:47 AM
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Posts: 36,041
Lincoln Nebraska
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RapidRobert Offline OP
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Quote:

I'll send a PM since you asked, but first, at least read the first paragraph of my signature link on bias.


I will definitely do that. EDIT I just read it & we're good

Last edited by RapidRobert; 04/05/14 01:43 AM.
Re: home 8&3/4 shortening decision [Re: John_Kunkel] #1603037
04/05/14 01:48 AM
04/05/14 01:48 AM
Joined: Mar 2006
Posts: 9,847
MI, usa
dvw Offline
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MI, usa
Quote:

Here's why you need an alignment bar....parallel is irrelevant if it's offset. [/quote

That is one tweaked housing.

Re: home 8&3/4 shortening decision [Re: dvw] #1603038
04/05/14 03:42 AM
04/05/14 03:42 AM
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Posts: 1,652
Amarillo, Tx
old_goat Offline
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Amarillo, Tx
1 1/4 keyed shafting for pto applications is easy to come by at most any truck garage. Hard steel and usually straight even used. New stuff is about 80.00 for a 6 ft stick.


84 D150 440/727
79 /6 swb D150
1964 A100 window van. Just because it has spark plug tubes doesn't mean it's a Hemi.



If ya haven't been there, ya just wouldn't understand.
Re: home 8&3/4 shortening decision [Re: old_goat] #1603039
04/05/14 11:07 AM
04/05/14 11:07 AM
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Lincoln Nebraska
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RapidRobert Offline OP
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Goat I will check into that as I do need it


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