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Borked another 904 tail #148196
11/10/08 12:00 PM
11/10/08 12:00 PM
Joined: Jan 2003
Posts: 9,982
Ansonia, CT
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CJK440 Offline OP
master
CJK440  Offline OP
master
C

Joined: Jan 2003
Posts: 9,982
Ansonia, CT
Yesterday I had another 904 tail housing crack. It did it on Memorial day and I simply swapped the housing hoping it was a fluke. Guess it wasn't.

I plan to have the alum shaft checked for balance but I also want to check slip yoke engagement. What is the ideal distance from the end of the tail to shoulder of the slip yoke?? Could the slip yoke not be inserted enough cause my problem??

Anything else I should be looking into. The engine is on stock rubber biscuit mounts that aren't torn and has a stock rubber tranny mount.


2017 Contusion Blue Challenger T/A 392 M6 "BLKNBLU"
Re: Borked another 904 tail [Re: CJK440] #148197
11/10/08 12:29 PM
11/10/08 12:29 PM
Joined: Jan 2005
Posts: 3,635
Oakland, MI
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dizuster Offline
master
dizuster  Offline
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Joined: Jan 2005
Posts: 3,635
Oakland, MI
I had a 11.90's duster start breaking tailshafts before all of the sudden. Turns out the pinion snubber was broke, and it was letting the axle wind up an pull the yoke out. Fixed the pinion snubber and never had another tailshaft break...

Ideally the yoke should be pulled out 3/4"~1" from bottomed out in the trans...

Re: Borked another 904 tail [Re: CJK440] #148198
11/10/08 08:56 PM
11/10/08 08:56 PM
Joined: Aug 2003
Posts: 43,252
Bend,OR USA
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Cab_Burge Offline
I Win
Cab_Burge  Offline
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Joined: Aug 2003
Posts: 43,252
Bend,OR USA
I measure the length of the splines inside the yoke and then slide the yoke in all the way and pull it out half the length of the splines and measure to the center of the pinion yoke to get the proper driveshaft length, that is with the car sitting on the ground or on four jack stands so the weight is on the suspension just like it will be when I drive it. Some yokes are longer inside than others on the spline lengths


Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: Borked another 904 tail [Re: CJK440] #148199
11/10/08 09:17 PM
11/10/08 09:17 PM
Joined: Jun 2003
Posts: 52,972
Romeo MI
MR_P_BODY Offline
Master
MR_P_BODY  Offline
Master

Joined: Jun 2003
Posts: 52,972
Romeo MI
3/4" is usually fine BUT it depends on the type
of rear suspension

Re: Borked another 904 tail [Re: CJK440] #148200
11/10/08 09:56 PM
11/10/08 09:56 PM
Joined: Jan 2003
Posts: 12,216
Benton, IL.
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DaveRS23 Offline
Special needs idiot
DaveRS23  Offline
Special needs idiot
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Joined: Jan 2003
Posts: 12,216
Benton, IL.
The last tail shaft I broke was due to excessive run-out on the tranny output shaft. Broke 2 tail shafts and could not figure out why, until I checked the tranny's output shaft with a dial indicator. Changed the output shaft and no more problems. To this day I don't know how the shaft got bent.


Master, again and still
Re: Borked another 904 tail [Re: CJK440] #148201
11/10/08 10:01 PM
11/10/08 10:01 PM
Joined: Nov 2003
Posts: 2,715
closer to Canadian beer!
torkrules Offline
I'm neurotic
torkrules  Offline
I'm neurotic

Joined: Nov 2003
Posts: 2,715
closer to Canadian beer!
Quote:

Yesterday I had another 904 tail housing crack. It did it on Memorial day and I simply swapped the housing hoping it was a fluke. Guess it wasn't.

I plan to have the alum shaft checked for balance but I also want to check slip yoke engagement. What is the ideal distance from the end of the tail to shoulder of the slip yoke?? Could the slip yoke not be inserted enough cause my problem??

Anything else I should be looking into. The engine is on stock rubber biscuit mounts that aren't torn and has a stock rubber tranny mount.




Couple of causes:

Output shaft bend
drive shaft bent
drive shaft out of balance
U joint not located properly, incorrectly installed, or moving withing the yoke.
excessive front u joint angle.

Re: Borked another 904 tail [Re: torkrules] #148202
11/11/08 07:08 AM
11/11/08 07:08 AM
Joined: Apr 2005
Posts: 399
metro detroit
T
turner Offline
enthusiast
turner  Offline
enthusiast
T

Joined: Apr 2005
Posts: 399
metro detroit
Mine was due to an incorrect pinion angle

Re: Borked another 904 tail [Re: turner] #148203
11/11/08 08:42 AM
11/11/08 08:42 AM
Joined: Dec 2005
Posts: 722
Hampstead, MD.
Troublemaker427 Offline
super stock
Troublemaker427  Offline
super stock

Joined: Dec 2005
Posts: 722
Hampstead, MD.
I broke several C4 tailhousings years ago because of a bent pinion. It doesn't take much!!!


Jody Aberts 1966 Fairlane 427 Troublemaker2 AA/NSS 1964 Galaxie 500XL 390-4spd. 1966 F-100 390-C6 1967 Plymouth VIP 383-TF 2003 Roadking
Re: Borked another 904 tail [Re: Troublemaker427] #148204
11/11/08 05:07 PM
11/11/08 05:07 PM
Joined: Jan 2003
Posts: 9,982
Ansonia, CT
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CJK440 Offline OP
master
CJK440  Offline OP
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Joined: Jan 2003
Posts: 9,982
Ansonia, CT
Suspension is all stock with repop 340 springs. I am running the factory snubber. With the stock springs there is not enough room for an adjustable snubber and the way the car squats on launch I am not sure the pinion can rotate up much.

My housing broke thru the speedo hole, forward of the tranny mount, not like the pic above.

The tranny is coming out over the winter to get freshened up so I'll get the mainshaft out and indicate it.

I'll check the D-shaft too.


2017 Contusion Blue Challenger T/A 392 M6 "BLKNBLU"
Re: Borked another 904 tail [Re: CJK440] #148205
11/11/08 05:08 PM
11/11/08 05:08 PM
Joined: Nov 2004
Posts: 3,544
Syracuse,NY
CompWedgeEngines Offline
master
CompWedgeEngines  Offline
master

Joined: Nov 2004
Posts: 3,544
Syracuse,NY
What are you using for engine and tranny mounts?


RIP Monte Smith

Your work is a reflection of yourself, autograph it with quality.

WD for Diamond Pistons,Sidewinder cylinder heads, Wiseco, K1 rods and cranks,BAM lifters, Morel lifters, Molnar Technologies, Harland Sharp, Pro Gear, Cometic, King Engine Bearings and many others.
Re: Borked another 904 tail [Re: CompWedgeEngines] #148206
11/11/08 05:53 PM
11/11/08 05:53 PM
Joined: Jul 2007
Posts: 189
Newark, OH
springers340dart Offline
member
springers340dart  Offline
member

Joined: Jul 2007
Posts: 189
Newark, OH
i had this problem but with the 727 2 years ago, brand new driveshaft and it was just .018 out of balance. broke in the same place as yours turner

Last edited by springers340dart; 11/11/08 05:55 PM.
Re: Borked another 904 tail [Re: CompWedgeEngines] #148207
11/11/08 06:23 PM
11/11/08 06:23 PM
Joined: Jan 2003
Posts: 9,982
Ansonia, CT
C
CJK440 Offline OP
master
CJK440  Offline OP
master
C

Joined: Jan 2003
Posts: 9,982
Ansonia, CT
Stock rubber biscuit mounts in the front and stock rubber rear.


2017 Contusion Blue Challenger T/A 392 M6 "BLKNBLU"
Re: Borked another 904 tail [Re: CJK440] #148208
11/11/08 07:49 PM
11/11/08 07:49 PM
Joined: Jan 2004
Posts: 13,247
Mt. Vernon, Ohio
dartman366 Offline
I Live Here
dartman366  Offline
I Live Here

Joined: Jan 2004
Posts: 13,247
Mt. Vernon, Ohio
Quote:

Yesterday I had another 904 tail housing crack. It did it on Memorial day and I simply swapped the housing hoping it was a fluke. Guess it wasn't.

I plan to have the alum shaft checked for balance but I also want to check slip yoke engagement. What is the ideal distance from the end of the tail to shoulder of the slip yoke?? Could the slip yoke not be inserted enough cause my problem??

Anything else I should be looking into. The engine is on stock rubber biscuit mounts that aren't torn and has a stock rubber tranny mount.


are you posative they aren't torn or broke? I had one in a 68 coronet that I could of sworn was ok untill I jacked the motor up and it seperated, looked good while the motor weight was on it.


Light travels faster than the speed of sound,,,this is why some people seem bright untill you hear them speak.
Re: Borked another 904 tail [Re: dartman366] #148209
11/12/08 09:21 AM
11/12/08 09:21 AM
Joined: Jan 2003
Posts: 9,982
Ansonia, CT
C
CJK440 Offline OP
master
CJK440  Offline OP
master
C

Joined: Jan 2003
Posts: 9,982
Ansonia, CT
Quote:

Quote:

Yesterday I had another 904 tail housing crack. It did it on Memorial day and I simply swapped the housing hoping it was a fluke. Guess it wasn't.

I plan to have the alum shaft checked for balance but I also want to check slip yoke engagement. What is the ideal distance from the end of the tail to shoulder of the slip yoke?? Could the slip yoke not be inserted enough cause my problem??

Anything else I should be looking into. The engine is on stock rubber biscuit mounts that aren't torn and has a stock rubber tranny mount.


are you posative they aren't torn or broke? I had one in a 68 coronet that I could of sworn was ok untill I jacked the motor up and it seperated, looked good while the motor weight was on it.




I'll be double checking them when the motor is out this winter. I'll probably switch to the Mity mounts to be safe.


2017 Contusion Blue Challenger T/A 392 M6 "BLKNBLU"
Re: Borked another 904 tail [Re: CJK440] #148210
11/12/08 09:51 AM
11/12/08 09:51 AM
Joined: Sep 2005
Posts: 2,442
LOWELL IN
Q
QWK_ENUF Offline
top fuel
QWK_ENUF  Offline
top fuel
Q

Joined: Sep 2005
Posts: 2,442
LOWELL IN
put a truck housing on as they are stronger


WAXER
Re: Borked another 904 tail [Re: QWK_ENUF] #148211
11/12/08 10:42 AM
11/12/08 10:42 AM
Joined: Jan 2003
Posts: 75,071
U.S.S.A.
JohnRR Offline
I Win
JohnRR  Offline
I Win

Joined: Jan 2003
Posts: 75,071
U.S.S.A.
Quote:

put a truck housing on as they are stronger




is there such a thing for a 904 ?

Re: Borked another 904 tail [Re: JohnRR] #148212
11/12/08 12:43 PM
11/12/08 12:43 PM
Joined: Jan 2004
Posts: 13,247
Mt. Vernon, Ohio
dartman366 Offline
I Live Here
dartman366  Offline
I Live Here

Joined: Jan 2004
Posts: 13,247
Mt. Vernon, Ohio
Quote:

Quote:

put a truck housing on as they are stronger




is there such a thing for a 904 ?


Good question, if there is then I never knew about it.


Light travels faster than the speed of sound,,,this is why some people seem bright untill you hear them speak.
Re: Borked another 904 tail [Re: dartman366] #148213
11/12/08 01:29 PM
11/12/08 01:29 PM
Joined: Sep 2005
Posts: 2,442
LOWELL IN
Q
QWK_ENUF Offline
top fuel
QWK_ENUF  Offline
top fuel
Q

Joined: Sep 2005
Posts: 2,442
LOWELL IN
Quote:

Quote:

Quote:

put a truck housing on as they are stronger




is there such a thing for a 904 ?


Good question, if there is then I never knew about it.




sorry , got 727 on the brain


WAXER
Re: Borked another 904 tail [Re: QWK_ENUF] #148214
11/12/08 01:34 PM
11/12/08 01:34 PM
Joined: Jan 2004
Posts: 13,247
Mt. Vernon, Ohio
dartman366 Offline
I Live Here
dartman366  Offline
I Live Here

Joined: Jan 2004
Posts: 13,247
Mt. Vernon, Ohio
Quote:

Quote:

Quote:

Quote:

put a truck housing on as they are stronger




is there such a thing for a 904 ?


Good question, if there is then I never knew about it.




sorry , got 727 on the brain


That's ok, you are forgiven.


Light travels faster than the speed of sound,,,this is why some people seem bright untill you hear them speak.
Re: Borked another 904 tail [Re: dartman366] #148215
11/12/08 05:33 PM
11/12/08 05:33 PM
Joined: Feb 2006
Posts: 1,064
Tennessee
7
727builder Offline
super stock
727builder  Offline
super stock
7

Joined: Feb 2006
Posts: 1,064
Tennessee
There is a 904 truck tail housing. And they appear to be beefier. Have one in my dart. May have another if you need it? Mel

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