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XX29; '69 Charger 500 project - 01/16/2012 #1155982
01/13/12 11:41 AM
01/13/12 11:41 AM
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Houston, Tx
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As many already know, I now have another '69 Charger 500 (thanks Pete). I'm slowly, but surely making progress on getting her up and running. Got the motor going and verified the tranny works (from the standpoint of sitting up on jackstands). The next segment is the brake system.

Brake update.... Started tearing into it.. I just recieved me complete brake line kit from FineLines....... I'm in the process of removing the forward sections of the line system. The hard part will be the firewall line I'm sure. I had to cut the line at the valve, so it definitely will have to be replaced prior to restoration.. I'm going over to a friends tomorrow to use his air compressor so I can get the pistons out of the calipers and rebuild the assemblies. The booster and master cylinder seem fine... I'll attack the front to rear line and the Dana differential in the next day or two.... Slowly but surely....... The lines on the front were too far gone to trust not replacing it all...... I was able to find both side of the special brackets for the caliper's brake lines and caliper rebuild kits..

More progress to come.
















Last edited by hemi68charger; 01/16/12 11:40 AM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. [Re: hemi68charger] #1155983
01/13/12 02:23 PM
01/13/12 02:23 PM
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Minnesota
peabodyracing Offline
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Nice car! You're spoiled. You think those are rusty brake lines? Can I send you some from a typical MN car to show you what rusty is?

Good luck with the project!


Lead, follow or get the hell out of the way
Re: XX29; '69 Charger 500 project. [Re: peabodyracing] #1155984
01/13/12 04:29 PM
01/13/12 04:29 PM
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Quote:

Nice car! You're spoiled. You think those are rusty brake lines? Can I send you some from a typical MN car to show you what rusty is?

Good luck with the project!




Guess so...

But, there were broken lines and all. The calipers had surface pitting developing on the piston bores, so it is just as well I did all this...


Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. [Re: hemi68charger] #1155985
01/15/12 10:24 PM
01/15/12 10:24 PM
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More stuff.... Putting the driver's side caliper back together and mounted in the car. Fit's pretty good. Glad I did this for the Bendix system is pretty easy.... New calipers seals, new hoses and as seen before, new lines... I removed the old front-2-rear line and the Dana lines as well. I'll tackle the passenger side here in the coming week along with installing the new Dana lines, wheel cylinders and hardware kit... Rest of the car doesn't look all that pretty, but, I'll get to that later.. I just wanna get the car going down the road...


Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project - 01/16/2012. [Re: hemi68charger] #1155986
01/15/12 10:25 PM
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Last edited by hemi68charger; 01/16/12 11:39 AM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. [Re: hemi68charger] #1155987
01/15/12 10:25 PM
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Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. [Re: hemi68charger] #1155988
01/15/12 10:25 PM
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Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. [Re: hemi68charger] #1155989
01/16/12 11:32 PM
01/16/12 11:32 PM
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tulsa ok
U
upnover Offline
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nice build it looks very solid i will be following it, what options does the 500 have?

Re: XX29; '69 Charger 500 project. [Re: upnover] #1155990
01/17/12 03:07 PM
01/17/12 03:07 PM
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Quote:

nice build it looks very solid i will be following it, what options does the 500 have?




Option-wise:
A01: light package

A32: Super high performance axle axle package which includes
- 4.10 Dana
- 26" radiator high perf. w/shroud
- 7-blade fan
- front power disc brakes
- power steering

C16:console for auto

Last edited by hemi68charger; 01/17/12 03:08 PM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1155991
03/13/12 11:08 AM
03/13/12 11:08 AM
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Well, things are wrapping up on the hydraulic brake system. I've replaced all the lines, cleaned out the valving and replaced the master cylinder. I attached it to the power brake booster and freshened up the unit with a fresh coat black. I'm going to see about turning the drums and getting hardware.... After I get the brakes all bleed and good to go, new fuel lines are next.............

Here's I'm getting ready to paint the power bracke booster/master cylinder unit. It cleaned up rather nicely and then reman M/C.

7116379-DSC06039.JPG (135 downloads)
Last edited by hemi68charger; 03/13/12 11:12 AM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1155992
03/13/12 11:10 AM
03/13/12 11:10 AM
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Almost done painting...

7116381-DSC06042.JPG (197 downloads)
Last edited by hemi68charger; 03/13/12 11:12 AM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1155993
03/13/12 11:10 AM
03/13/12 11:10 AM
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Temporarily installed. Waiting to get the harness clip/bracket that attaches to the backing plate...

7116383-DSC06045.JPG (251 downloads)
Last edited by hemi68charger; 03/13/12 11:12 AM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1155994
03/18/12 10:05 PM
03/18/12 10:05 PM
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rockford illinois
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1970A13 Offline
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Troy,nice looking car,can't go wrong with a32 axle pkg.Havent seen to many 500's what are the hoses from the firewall for?I thought they have fixed headlights!Scott.

Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: 1970A13] #1155995
03/19/12 12:04 AM
03/19/12 12:04 AM
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Fort Worth, Texas
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Quote:

Troy,nice looking car,can't go wrong with a32 axle pkg.Havent seen to many 500's what are the hoses from the firewall for?I thought they have fixed headlights!Scott.




The C500s were converted from R/Ts... Sometimes they cut the hoses off at the firewall, other times they wrapped them with electrical tape and hung them somewhere... True craftsmen those Creative Industries guys..

Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: xs29j8] #1155996
03/19/12 12:11 AM
03/19/12 12:11 AM
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Fort Worth, Texas
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......

Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: xs29j8] #1155997
03/22/12 11:17 PM
03/22/12 11:17 PM
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rockford illinois
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That makes sense,thank's for enlighting me.Scott

Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: 1970A13] #1155998
06/27/12 08:04 PM
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Update: Grille... I'm slowly getting the grille all squared away now. I have an NOS passenger side headlamp bucket and the attach brackets. What I was in need of was the inside vertical support brackets and driver's side headlamp bucket (which is IMPOSSIBLE) to find. I feel I'm extremely lucky to have found the NOS passenger side. Anywho, here's what I did/doing as of today...

Majority of what I have to start with...


Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1155999
06/27/12 08:06 PM
06/27/12 08:06 PM
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Fitting the NOS bucket in.....

7268077-DSC06631Jun03.JPG (149 downloads)

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1156000
06/27/12 08:07 PM
06/27/12 08:07 PM
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Grille fit with OEM brackets

7268080-DSC06564.JPG (154 downloads)

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1156001
06/27/12 08:09 PM
06/27/12 08:09 PM
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Fitting the spacers in.... They were the same used on Coronets with length modifications.

7268084-DSC06649Jun08.JPG (198 downloads)

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1156002
06/27/12 08:10 PM
06/27/12 08:10 PM
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Center grille and passenger side in and even got the lights to work...


Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1156003
06/27/12 08:11 PM
06/27/12 08:11 PM
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Time to work on the driver's side headlamp bucket. Now I'm working on a "clone" mirror image of the NOS headlamp bucket for the passenger side. I was able to acquire a '68 Coronet headlamp bucket cut out of a fender. It is exactly what I was looking for. I have cut away most of the unusable metal from the '68 Coronet bucket using the original piece as a template. Today also duplicated the inner attach bracket by placing tape over the original and outlining it. I place the tape on a piece of spare sheetmetal and cut away... Came out pretty good if I say so.. I wish I had a pinch welder for I would have done that. But, I just went ahead and fastened it with sheetmetal screws for now.. It'll work and is hidden...

1. right is original C500 headlamp bucket

7268088-DSC06755.JPG (190 downloads)
Last edited by hemi68charger; 06/27/12 08:11 PM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1156004
06/27/12 08:12 PM
06/27/12 08:12 PM
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Houston, Tx
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2. you can see the bracket I'm duplicating

7268090-DSC06759.JPG (149 downloads)

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1156005
06/27/12 08:12 PM
06/27/12 08:12 PM
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Houston, Tx
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3. taping her up

7268092-DSC06760.JPG (168 downloads)

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1156006
06/27/12 08:13 PM
06/27/12 08:13 PM
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4. bracket fastened.

I'll eventually paint the complete unit gray like the original

7268093-DSC06762.JPG (196 downloads)

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: xs29j8] #1156007
06/27/12 09:29 PM
06/27/12 09:29 PM
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Tenn.
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Quote:

Quote:

Troy,nice looking car,can't go wrong with a32 axle pkg.Havent seen to many 500's what are the hoses from the firewall for?I thought they have fixed headlights!Scott.




The C500s were converted from R/Ts... Sometimes they cut the hoses off at the firewall, other times they wrapped them with electrical tape and hung them somewhere... True craftsmen those Creative Industries guys..




Learn something new everyday.

Nice work Troy but tell me you didn't spray paint that booster near the Daytona.



65 Barracuda
70 Challenger
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: jrwoodjoe] #1156008
06/27/12 09:49 PM
06/27/12 09:49 PM
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Quote:



Learn something new everyday.

Nice work Troy but tell me you didn't spray paint that booster near the Daytona.




It's just a car.......

No, I made sure all was good in that regard.......


Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1156009
06/27/12 11:00 PM
06/27/12 11:00 PM
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Quote:

Quote:



Learn something new everyday.

Nice work Troy but tell me you didn't spray paint that booster near the Daytona.




It's just a car.......

No, I made sure all was good in that regard.......




Yea, and it's just a paint job too.



65 Barracuda
70 Challenger
Re: XX29; '69 Charger 500 project - 06/28/2012 [Re: hemi68charger] #1156010
06/28/12 10:08 PM
06/28/12 10:08 PM
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Got an early present today; new fuel lines for the 500...

7269466-DSC06766.JPG (190 downloads)
Last edited by hemi68charger; 06/28/12 10:09 PM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project - 01/16/2012 [Re: hemi68charger] #1156011
06/30/12 12:38 PM
06/30/12 12:38 PM
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Houston, Tx
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Old and new... Looking forward in getting these in.. One step closer to road-worthy independence...

7271076-DSC06768.JPG (193 downloads)
Last edited by hemi68charger; 06/30/12 12:39 PM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
XX29; '69 Charger 500 project - 03 Jul, brakes [Re: hemi68charger] #1156012
07/03/12 08:24 PM
07/03/12 08:24 PM
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Well, I think I have the brakes straightened out..

Things I've done:
All new brake lines (OEM from Finelines)
disassembled safety and proporationing valve and cleaned.
rebuilt both rear wheel cylinders, new drum hardware
rebuilt both front 4-pistion calipers with new pads (thanks Doug)
new master cylinder - booster seems to be fine.

-I had my son help me bleed the brakes.. Nice that he's tall enough now to reach the pedals..

-Everything seemed fine. Car is on jacks. Put rear wheels/tires back on and tested it.. Didn't have the booster connected (something I quickly learned needed to be done for power brakes)

-after connecting booster to intake vacuum source, rear wheels stop very nice while in drive spinning... Good news..

- now I'll reconnect the driver's tie-rod to the pitman arm and reinstall front wheels/tires.. Lower her and try backing her out into the driveway and try multiple back and forth stopping...


Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project - 03 Jul, brakes [Re: hemi68charger] #1156013
07/04/12 12:14 PM
07/04/12 12:14 PM
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Houston, Tx
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Brake video..

Here's Jacob and I this morning....

http://youtu.be/e1KHme51eeg


Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project - 03 Jul, brakes [Re: hemi68charger] #1156014
07/07/12 05:33 PM
07/07/12 05:33 PM
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Houston, Tx
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She lives !!! well, up and down the driveway for now....

https://www.youtube.com/watch?v=Y7AAcxB0VvY&feature=player_embedded


Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project - 03 Jul, brakes [Re: hemi68charger] #1156015
07/07/12 05:39 PM
07/07/12 05:39 PM
Joined: Dec 2010
Posts: 12,375
SoCal
MuuMuu101 Offline
I got lucky at Woodward!
MuuMuu101  Offline
I got lucky at Woodward!

Joined: Dec 2010
Posts: 12,375
SoCal
Cool!

XX29; '69 Charger 500 project - 04 Aug, floor pan here [Re: MuuMuu101] #1156016
08/04/12 01:23 PM
08/04/12 01:23 PM
Joined: Aug 2003
Posts: 8,827
Houston, Tx
hemi68charger Offline OP
master
hemi68charger  Offline OP
master

Joined: Aug 2003
Posts: 8,827
Houston, Tx
Hey gang.... Got my new floor pan from AMD.. 1st purchase with the money I earned putting together the '71 six pack Challenger R/T I have at the house... Now, I have another friend who's going to put it in for me for free.... Looking forward to that.......

Cheers,,
Troy

7321399-DSC06921small.JPG (161 downloads)

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
XX29; '69 Charger 500 project - 30 Sept [Re: hemi68charger] #1156017
09/30/12 11:15 PM
09/30/12 11:15 PM
Joined: Aug 2003
Posts: 8,827
Houston, Tx
hemi68charger Offline OP
master
hemi68charger  Offline OP
master

Joined: Aug 2003
Posts: 8,827
Houston, Tx
Update today.. A very good day out in the garage.. As been updated, been working on the grille and naturally the headlamps are part of it. Then, I went to the parking lights and while I was on a roll, I tackled the hood indicators.. yesnod

Came out pretty good... So, electrically, it's getting better... 2thumbs

http://youtu.be/XzNQ7tdk738


Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project - 30 Sept [Re: hemi68charger] #1156018
12/15/12 08:49 PM
12/15/12 08:49 PM
Joined: Aug 2003
Posts: 8,827
Houston, Tx
hemi68charger Offline OP
master
hemi68charger  Offline OP
master

Joined: Aug 2003
Posts: 8,827
Houston, Tx
Here's a little video of the cruise out onto the street....... The chattering of the rear tires is because of the spool in the Dana, now that's sure grip...

Video: Took the 500 out today, the 15th of Dec.


Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project - 30 Sept [Re: hemi68charger] #1156019
12/16/12 12:13 AM
12/16/12 12:13 AM
Joined: Apr 2010
Posts: 10,570
Sunny South Florida
Golden-Arm Offline
I Live Here
Golden-Arm  Offline
I Live Here

Joined: Apr 2010
Posts: 10,570
Sunny South Florida
looking good troy, now to get to those reverse lights!!


"When Tyranny Becomes Law, Rebellion Becomes Duty"

Re: XX29; '69 Charger 500 project - 30 Sept [Re: Golden-Arm] #1156020
12/16/12 01:32 AM
12/16/12 01:32 AM
Joined: Aug 2003
Posts: 8,827
Houston, Tx
hemi68charger Offline OP
master
hemi68charger  Offline OP
master

Joined: Aug 2003
Posts: 8,827
Houston, Tx
Quote:

looking good troy, now to get to those reverse lights!!




Yeap,,, just dawned on me they didn't work... I've always been inside. Hopefully it'll be an easy fix.... Tomorrow's project after church.......


Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project - 30 Sept [Re: hemi68charger] #1156021
12/23/12 08:35 PM
12/23/12 08:35 PM
Joined: Mar 2005
Posts: 2,059
NW/Indiana - Chi town
ricomondo Offline
top fuel
ricomondo  Offline
top fuel

Joined: Mar 2005
Posts: 2,059
NW/Indiana - Chi town
I really like this car!
It just keeps getting better!


GY3 71 Demon 340
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