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XX29; '69 Charger 500 project - 01/16/2012 #1155982
01/13/12 11:41 AM
01/13/12 11:41 AM
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Houston, Tx
hemi68charger Offline OP
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As many already know, I now have another '69 Charger 500 (thanks Pete). I'm slowly, but surely making progress on getting her up and running. Got the motor going and verified the tranny works (from the standpoint of sitting up on jackstands). The next segment is the brake system.

Brake update.... Started tearing into it.. I just recieved me complete brake line kit from FineLines....... I'm in the process of removing the forward sections of the line system. The hard part will be the firewall line I'm sure. I had to cut the line at the valve, so it definitely will have to be replaced prior to restoration.. I'm going over to a friends tomorrow to use his air compressor so I can get the pistons out of the calipers and rebuild the assemblies. The booster and master cylinder seem fine... I'll attack the front to rear line and the Dana differential in the next day or two.... Slowly but surely....... The lines on the front were too far gone to trust not replacing it all...... I was able to find both side of the special brackets for the caliper's brake lines and caliper rebuild kits..

More progress to come.
















Last edited by hemi68charger; 01/16/12 11:40 AM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. [Re: hemi68charger] #1155983
01/13/12 02:23 PM
01/13/12 02:23 PM
Joined: Jan 2007
Posts: 2,212
Minnesota
peabodyracing Offline
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Nice car! You're spoiled. You think those are rusty brake lines? Can I send you some from a typical MN car to show you what rusty is?

Good luck with the project!


Lead, follow or get the hell out of the way
Re: XX29; '69 Charger 500 project. [Re: peabodyracing] #1155984
01/13/12 04:29 PM
01/13/12 04:29 PM
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Houston, Tx
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Quote:

Nice car! You're spoiled. You think those are rusty brake lines? Can I send you some from a typical MN car to show you what rusty is?

Good luck with the project!




Guess so...

But, there were broken lines and all. The calipers had surface pitting developing on the piston bores, so it is just as well I did all this...


Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. [Re: hemi68charger] #1155985
01/15/12 10:24 PM
01/15/12 10:24 PM
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Houston, Tx
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More stuff.... Putting the driver's side caliper back together and mounted in the car. Fit's pretty good. Glad I did this for the Bendix system is pretty easy.... New calipers seals, new hoses and as seen before, new lines... I removed the old front-2-rear line and the Dana lines as well. I'll tackle the passenger side here in the coming week along with installing the new Dana lines, wheel cylinders and hardware kit... Rest of the car doesn't look all that pretty, but, I'll get to that later.. I just wanna get the car going down the road...


Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project - 01/16/2012. [Re: hemi68charger] #1155986
01/15/12 10:25 PM
01/15/12 10:25 PM
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Houston, Tx
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Last edited by hemi68charger; 01/16/12 11:39 AM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. [Re: hemi68charger] #1155987
01/15/12 10:25 PM
01/15/12 10:25 PM
Joined: Aug 2003
Posts: 8,827
Houston, Tx
hemi68charger Offline OP
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Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. [Re: hemi68charger] #1155988
01/15/12 10:25 PM
01/15/12 10:25 PM
Joined: Aug 2003
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Houston, Tx
hemi68charger Offline OP
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Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. [Re: hemi68charger] #1155989
01/16/12 11:32 PM
01/16/12 11:32 PM
Joined: Jan 2004
Posts: 1,837
tulsa ok
U
upnover Offline
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tulsa ok
nice build it looks very solid i will be following it, what options does the 500 have?

Re: XX29; '69 Charger 500 project. [Re: upnover] #1155990
01/17/12 03:07 PM
01/17/12 03:07 PM
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Houston, Tx
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Quote:

nice build it looks very solid i will be following it, what options does the 500 have?




Option-wise:
A01: light package

A32: Super high performance axle axle package which includes
- 4.10 Dana
- 26" radiator high perf. w/shroud
- 7-blade fan
- front power disc brakes
- power steering

C16:console for auto

Last edited by hemi68charger; 01/17/12 03:08 PM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1155991
03/13/12 11:08 AM
03/13/12 11:08 AM
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Houston, Tx
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Well, things are wrapping up on the hydraulic brake system. I've replaced all the lines, cleaned out the valving and replaced the master cylinder. I attached it to the power brake booster and freshened up the unit with a fresh coat black. I'm going to see about turning the drums and getting hardware.... After I get the brakes all bleed and good to go, new fuel lines are next.............

Here's I'm getting ready to paint the power bracke booster/master cylinder unit. It cleaned up rather nicely and then reman M/C.

7116379-DSC06039.JPG (135 downloads)
Last edited by hemi68charger; 03/13/12 11:12 AM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1155992
03/13/12 11:10 AM
03/13/12 11:10 AM
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Houston, Tx
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Almost done painting...

7116381-DSC06042.JPG (197 downloads)
Last edited by hemi68charger; 03/13/12 11:12 AM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1155993
03/13/12 11:10 AM
03/13/12 11:10 AM
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Houston, Tx
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Temporarily installed. Waiting to get the harness clip/bracket that attaches to the backing plate...

7116383-DSC06045.JPG (251 downloads)
Last edited by hemi68charger; 03/13/12 11:12 AM.

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1155994
03/18/12 10:05 PM
03/18/12 10:05 PM
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Posts: 705
rockford illinois
1
1970A13 Offline
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rockford illinois
Troy,nice looking car,can't go wrong with a32 axle pkg.Havent seen to many 500's what are the hoses from the firewall for?I thought they have fixed headlights!Scott.

Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: 1970A13] #1155995
03/19/12 12:04 AM
03/19/12 12:04 AM
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Fort Worth, Texas
xs29j8 Offline
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Quote:

Troy,nice looking car,can't go wrong with a32 axle pkg.Havent seen to many 500's what are the hoses from the firewall for?I thought they have fixed headlights!Scott.




The C500s were converted from R/Ts... Sometimes they cut the hoses off at the firewall, other times they wrapped them with electrical tape and hung them somewhere... True craftsmen those Creative Industries guys..

Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: xs29j8] #1155996
03/19/12 12:11 AM
03/19/12 12:11 AM
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Fort Worth, Texas
xs29j8 Offline
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......

Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: xs29j8] #1155997
03/22/12 11:17 PM
03/22/12 11:17 PM
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rockford illinois
1
1970A13 Offline
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rockford illinois
That makes sense,thank's for enlighting me.Scott

Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: 1970A13] #1155998
06/27/12 08:04 PM
06/27/12 08:04 PM
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Houston, Tx
hemi68charger Offline OP
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Update: Grille... I'm slowly getting the grille all squared away now. I have an NOS passenger side headlamp bucket and the attach brackets. What I was in need of was the inside vertical support brackets and driver's side headlamp bucket (which is IMPOSSIBLE) to find. I feel I'm extremely lucky to have found the NOS passenger side. Anywho, here's what I did/doing as of today...

Majority of what I have to start with...


Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1155999
06/27/12 08:06 PM
06/27/12 08:06 PM
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Houston, Tx
hemi68charger Offline OP
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Fitting the NOS bucket in.....

7268077-DSC06631Jun03.JPG (149 downloads)

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1156000
06/27/12 08:07 PM
06/27/12 08:07 PM
Joined: Aug 2003
Posts: 8,827
Houston, Tx
hemi68charger Offline OP
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Grille fit with OEM brackets

7268080-DSC06564.JPG (154 downloads)

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
Re: XX29; '69 Charger 500 project. update 03/13/12 [Re: hemi68charger] #1156001
06/27/12 08:09 PM
06/27/12 08:09 PM
Joined: Aug 2003
Posts: 8,827
Houston, Tx
hemi68charger Offline OP
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Fitting the spacers in.... They were the same used on Coronets with length modifications.

7268084-DSC06649Jun08.JPG (198 downloads)

Troy
Houston Mopar Connection Club
'69 Charger Daytona 440 - auto - 4.10 Dana (now with 426 hemi)
'69 Charger 500 440 - 4speed - 3.54 Dana
'70 Road Runner 383 - 4speed - a/c (now with 440)
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