Yeah, you're exactly right. When welding the 1" tube to the 18ga. sheet metal on my cart, I could easily burn through if I wasn't careful. Another issue is the use of .030" Flux core. I know it's hated by many, but is a necessary evil in my case until I can procure the MIG kit in order to use .023" wire and gas.

Besides, after I'm done, no one will see the floor pans anyway.

Thanks for the tip on the short bursting. I should have some time next week to try it out when I begin installing the pans. If anyone else would like to share their own tips, I would (absolutely!) love to hear them as well!

By others shared experiences we learn and grow!

Mark