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70 Challenger Gas Gauge Dilemma! #3146330
05/23/23 08:13 AM
05/23/23 08:13 AM
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Atco NJ
DJVCuda Offline OP
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Hey everyone! It's been a minute since I posted here - Hope everyone is well!

My dilemma is with my dad's 70 Challenger. His gas gauge stopped working a few years back and we replaced the sending unit to no avail.

I've checked the ohm's of the old and new sender, they both read 7 - 60 ohms i believe ( didnt write it down but they both read the same )
I've jumped the gauge wire to ground and the gague pegged full.
I've replaced the ground to the sending unit and even removed from the car the gause will only go up to about 1/8th tank, moving it manually outside the tank, wired up.
Ive checked the voltage going to the sending unit, it pulses and is around 5v.


Any suggestions? I'm stumped!
Thanks in advance!

Pic of his car for attention! ( he bought it new in '70)

IMG_3110.JPG
Re: 70 Challenger Gas Gauge Dilemma! [Re: DJVCuda] #3146340
05/23/23 09:13 AM
05/23/23 09:13 AM
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EW1BH27 Offline
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Did you make sure the float doesn't have a pin hole in it. Doesn't take much gas in it to keep it at the bottom.
Might try adding a ground wire. Picture from Moparts from ages ago.
My video of the ground wire in action.
https://www.youtube.com/watch?v=gV_HMJa5maY

sender_fix(2).jpg
Re: 70 Challenger Gas Gauge Dilemma! [Re: EW1BH27] #3146341
05/23/23 09:18 AM
05/23/23 09:18 AM
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Atco NJ
DJVCuda Offline OP
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Thanks for the reply!
I checked the float out of the tank - moved the float up and down manually and watched the gauge only move up to 1/8th of a tank while it was plugged in and grounded.
Thats what stumped me - because I can ground the sending unit wire and it goes all the way to full - didnt let it because i didnt want to fry the gauge.


I can certainly try the ground wire trick to the float though!

Last edited by DJVCuda; 05/23/23 09:18 AM.
Re: 70 Challenger Gas Gauge Dilemma! [Re: DJVCuda] #3146360
05/23/23 11:17 AM
05/23/23 11:17 AM
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EW1BH27 Offline
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Here's my second video, you should be able to see the green wire. This sending unit was from a friend's 1970 Dart that I did the mod to. Not saying this'll fix your problem because what you did & checked makes it sound like yours should work. Good luck.

https://www.youtube.com/watch?v=x5m71Tes0n0

Re: 70 Challenger Gas Gauge Dilemma! [Re: EW1BH27] #3146362
05/23/23 11:58 AM
05/23/23 11:58 AM
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Andrewh Offline
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I would think that there must be extra resistance in the line.
you bypass that by grounding the sending wire.
I would start tracking back at the connectors.
I think there are at least 2 beyond the plug onto the sending unit.
1 in the floor near the driver seat. see if that is corroded.
the other would be I think in the dash harness somewhere after that. but I don't remember for sure.

Re: 70 Challenger Gas Gauge Dilemma! [Re: Andrewh] #3146409
05/23/23 02:35 PM
05/23/23 02:35 PM
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Atco NJ
DJVCuda Offline OP
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Good call - I will take a look.

I thought it was ok since the gauge pegged when grounded out but it is a possibility!

Re: 70 Challenger Gas Gauge Dilemma! [Re: DJVCuda] #3146480
05/23/23 09:52 PM
05/23/23 09:52 PM
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TJP Offline
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Originally Posted by DJVCuda
Good call - I will take a look.

I thought it was ok since the gauge pegged when grounded out but it is a possibility!


You are correct IMO, the only other possibility is a poor connection at the S/U itself when plugged in. I'd go for the GROUND suggestion/mod twocents beer

Re: 70 Challenger Gas Gauge Dilemma! [Re: TJP] #3146550
05/24/23 09:52 AM
05/24/23 09:52 AM
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EW1BH27 Offline
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PS: By the way I meant to write that's it's pretty cool your dad (original owner) still has the car. Hope it stays in your family. Oh yeah, if there's a poor ground at the pivot point that'll definitely increase the resistance. And just to stress, if you do add the wire make 100% it doesn't interfere with the arm's movement. That's why I made the green wire on mine longer than the pictured one.

Last edited by EW1BH27; 05/24/23 09:58 AM.
Re: 70 Challenger Gas Gauge Dilemma! [Re: EW1BH27] #3146560
05/24/23 10:43 AM
05/24/23 10:43 AM
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I've used this for flexible grounds on low current applications.

Copper Soldering Wick


"We live in a time when intelligent people are being silenced so that stupid people won't be offended".
Re: 70 Challenger Gas Gauge Dilemma! [Re: 6PakBee] #3146675
05/24/23 08:15 PM
05/24/23 08:15 PM
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Atco NJ
DJVCuda Offline OP
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UPDATE!

Ok- Had a gauge and sending unit from a 70 satellite to check things out as a double check!


Double checked the OHM's from both gauges. - 10 empty, 70 full I believe on both

Wired the satellite gauge up and it worked fine - out of the car but from the plug and ground at the tank.

Pulled the front seat to get to the back of the gauge and checked from there:

Had the sending unit in the car with jumper wires, to eliminate the wire from the gauge to the sending unit and it didnt work. Jumped in the satellite gauge ( after voltage reducer, before gauge ) and it worked.
Plugged the wires back and ran a jumper wire from the outlet of the gauge to sender and it didnt work.

This sounds to me that the gauge is dead. Even though I can make it move with 12v by grounding out the sending unit wire at the back of the car!

WHEW!

Re: 70 Challenger Gas Gauge Dilemma! [Re: DJVCuda] #3146677
05/24/23 08:17 PM
05/24/23 08:17 PM
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Atco NJ
DJVCuda Offline OP
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.

Challenger from above.JPG
Re: 70 Challenger Gas Gauge Dilemma! [Re: 6PakBee] #3146697
05/24/23 10:08 PM
05/24/23 10:08 PM
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Originally Posted by 6PakBee
I've used this for flexible grounds on low current applications.

Copper Soldering Wick


great idea up

Re: 70 Challenger Gas Gauge Dilemma! [Re: DJVCuda] #3146699
05/24/23 10:17 PM
05/24/23 10:17 PM
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Originally Posted by DJVCuda
UPDATE!

Ok- Had a gauge and sending unit from a 70 satellite to check things out as a double check!


IE

Wired the satellite gauge up and it worked fine - out of the car but from the plug and ground at the tank.

Pulled the front seat to get to the back of the gauge and checked from there:

Had the sending unit in the car with jumper wires, to eliminate the wire from the gauge to the sending unit and it didnt work. Jumped in the satellite gauge ( after voltage reducer, before gauge ) and it worked.
Plugged the wires back and ran a jumper wire from the outlet of the gauge to sender and it didnt work.

This sounds to me that the gauge is dead. Even though I can make it move with 12v by grounding out the sending unit wire at the back of the car!

WHEW!


if you put 12V to the gauge there is a good chance it's fried.
Your description of what you've done is a bit confusing IE:

Double checked the OHM's from both gauges. - 10 empty, 70 full I believe on both did you mean sending units????

Jumped in the satellite gauge ( after voltage reducer, before gauge ) and it worked. Gauge or sending unit ???

Plugged the wires back and ran a jumper wire from the outlet of the gauge to sender and it didnt work. confused

Re: 70 Challenger Gas Gauge Dilemma! [Re: TJP] #3146819
05/25/23 04:26 PM
05/25/23 04:26 PM
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Atco NJ
DJVCuda Offline OP
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haha... yes i posted after a long couple hours in the garage and it shows!

Quote
if you put 12V to the gauge there is a good chance it's fried. - Just touched it to see if it would move -
Your description of what you've done is a bit confusing IE:

Double checked the OHM's from both gauges. - 10 empty, 70 full I believe on both did you mean sending units???? YES Meant sending units!


Jumped in the satellite gauge ( after voltage reducer, before gauge ) and it worked. Gauge or sending unit ??? Gauge and it worked

Plugged the wires back and ran a jumper wire from the outlet of the gauge to sender and it didnt work. confused - I tried to eliminate the gauge, then the wire to the sender by removing the 5v supply to the gauge first - with a new gauge ( satty) and jumped to the sending unit. - that worked. I then plugged the gause back in and removed the other side, the outlet of the gauge in the dash to eliminate the wire.
it didnt work.

THe gauge only goes up to 1/4 tank when its supposed to read full

Hope that helps!


Re: 70 Challenger Gas Gauge Dilemma! [Re: DJVCuda] #3146822
05/25/23 05:25 PM
05/25/23 05:25 PM
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71birdJ68 Offline
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Just thinking out loud here. 71 B bodies are a whole like a E body and there is a ground reinforcement wire on them, is there one on the e body and is it hooked up?

Re: 70 Challenger Gas Gauge Dilemma! [Re: DJVCuda] #3146852
05/25/23 10:23 PM
05/25/23 10:23 PM
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the gauge is powered by the 5v Limiter.
The limiter is actually fed 12V and the points inside the limiter flutteropen and closed on about a 40% duty cycle thereby limiting the output voltage to 5V.

that 5V is fed to the gauges via the circuit panel.

the sending unit signal is a variable resistor to ground.
That variable resistance is what makes the gauge read.

You likely have an intermittent ground issue with the sending unit that is making you chase your tail. BTDT you can try a 10, 23? and 70 ohm resistor between the sending unit connector and ground MAKE SURE YOUR GROUND IS CLEAN and that your jumpers are not intermittent ( been bit by that more than once).

The gauge should read High, Mid range and Low with each resistor. Give the gauge time to react when connected as they are slow to respond. beer

Re: 70 Challenger Gas Gauge Dilemma! [Re: TJP] #3147017
05/27/23 05:51 AM
05/27/23 05:51 AM
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If the Sattelite gauge works correctly when connected to the car wiring, that much proves out.

I'm thinking cluster ground or dash ground. Does the temp gauge work correctly? Oil pressure?


Angry white pureblood male
Re: 70 Challenger Gas Gauge Dilemma! [Re: ruderunner] #3154311
06/26/23 09:18 AM
06/26/23 09:18 AM
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Atco NJ
DJVCuda Offline OP
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Quick update -
NOS gauge and it's all working now...
Never would have thought it was the gauge... but after replacing the sending unit and pullin wires out of the dash to test it was in fact the gauge.

Re: 70 Challenger Gas Gauge Dilemma! [Re: DJVCuda] #3154504
06/26/23 09:29 PM
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Thanks for the update, appreciate you telling us.

Re: 70 Challenger Gas Gauge Dilemma! [Re: EW1BH27] #3154819
06/27/23 09:31 PM
06/27/23 09:31 PM
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Originally Posted by EW1BH27
Thanks for the update, appreciate you telling us.


Agreed up

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