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BB girdle with stock caps good as cross-bolted conv? #1421176
04/17/13 02:14 PM
04/17/13 02:14 PM
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PorkyPig Offline OP
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One of the engine builders I've used is a big fan of adding the three ProGram cross-bolted center caps to beef up production 440 blocks. I know those caps are a better material than the factory caps were, but I was thinking that putting a bolt-on girdle like Hughes and other shops sell would get you basically the same thing in terms of improving main cap stability with a lot less hassle and about half the cost. Does this sound right to anyone else?

Re: BB girdle with stock caps good as cross-bolted conv? [Re: PorkyPig] #1421177
04/17/13 02:26 PM
04/17/13 02:26 PM
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Mt.Vernon ,Ohio
VernMotor Offline
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That's what I done. drilling the side of a stock cast block worry me !

Re: BB girdle with stock caps good as cross-bolted conv? [Re: PorkyPig] #1421178
04/17/13 03:21 PM
04/17/13 03:21 PM
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Warren, MI
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Jerry Offline
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the girdles actually reinforce the block as well as put steel just below the cap where you need it most. drilling holes in the side of the block removes material and now your stressing the sides of the block as well if your main caps don't fit exactly. and by that i mean that the shop should take and end mill and flatten the internal mounting spot where the main cap will touch the side of the block. there should only be a few .001 of an inch clearance there, otherwize when you torque the crossbolts down it will want to pull in the sides of the block. granted it doesn't seem like much but when all the stresses are added up, i don't want any extra added that didn't need to be there.

our girdle caps are also wider that the stock replacement ones and aid in stopping windage in the block. plsu with our kit you don't need long main studs and spacers to make it all work together.


Superior Design Concepts
2574 Elliott Dr
Troy MI 48083
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Facebook page: Superior Design Concepts
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Re: BB girdle with stock caps good as cross-bolted conv? [Re: PorkyPig] #1421179
04/17/13 03:38 PM
04/17/13 03:38 PM
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Delray beach, Florida
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Performance Only Offline
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I have a CNC block machine that can machine the 440 blocks to within .0002" clearance for where the caps meet the block for the side bolts. In spite of that I simply refuse to weaken a 440 block and creating stress risers by drilling holes in the side of it that were never meant to be there in the first place.
The BCR girdle setup that Jerry sells is far superior to the side bolt cap system your thinking of doing. I hope you change your mind.


machine shop owner and engine builder
Re: BB girdle with stock caps good as cross-bolted conv? [Re: Performance Only] #1421180
04/17/13 03:49 PM
04/17/13 03:49 PM
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Texas
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ChevyTS Offline
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Have you ever done the cross bolt conversion?


T & K Performance
Re: BB girdle with stock caps good as cross-bolted conv? [Re: ChevyTS] #1421181
04/17/13 04:14 PM
04/17/13 04:14 PM
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Jerry Offline
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yes i have. and i would still recommend the girdle over the cross bolts on a block that wasn't designed to have them.

we machine main caps for cross bolt engine configurations if thats what the customer wants or thats what the application is designed to use (hemi). but the girdle is still stronger and still reinforces the block. we have even added girdles on top of blocks that have been cross bolted. i will see if i can find some pics of the last hemi main caps we did. a customer sent them in and you can see that cap walk on the bottom of those as well. we remade the cross bolted mains for him and then he wanted a girdle to further stiffen it up. the girdle adds steel right below where the crank sits in the block not off to the side of it.

also with the way our caps are designed there is no gap between the girdle and the center of main caps. even our stock replacement style caps will contact the bottom of the girdle so if you decide to use the girdle later you can and you'll get most of the benefits of the kit.


Superior Design Concepts
2574 Elliott Dr
Troy MI 48083
jerry@sdconcepts.com
www.sdconcepts.com
Facebook page: Superior Design Concepts
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Re: BB girdle with stock caps good as cross-bolted conv? [Re: Jerry] #1421182
04/17/13 04:47 PM
04/17/13 04:47 PM
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Nebraska
72Swinger Offline
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How much power has been put to a girdled block?


Mopar to the bone!!!
Re: BB girdle with stock caps good as cross-bolted conv? [Re: ChevyTS] #1421183
04/17/13 04:48 PM
04/17/13 04:48 PM
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Delray beach, Florida
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Quote:

Have you ever done the cross bolt conversion?




In a word, No. I have seen the leftover pieces of 440 blocks that were cross bolted though.


machine shop owner and engine builder
Re: BB girdle with stock caps good as cross-bolted conv? [Re: Jerry] #1421184
04/17/13 05:46 PM
04/17/13 05:46 PM
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ChevyTS Offline
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Quote:

yes i have. and i would still recommend the girdle over the cross bolts on a block that wasn't designed to have them.

Thats great! I am working on installing the cross bolted caps on three blocks that I have and I need some input. If you don't mind helping. I need to know how much prelaod there should be on the cross bolts(space between cap and block). And theory behind it . Thanks

Re: BB girdle with stock caps good as cross-bolted conv? [Re: Performance Only] #1421185
04/17/13 05:50 PM
04/17/13 05:50 PM
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ChevyTS Offline
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Quote:

Quote:

Have you ever done the cross bolt conversion?




In a word, No. I have seen the leftover pieces of 440 blocks that were cross bolted though.


I used a girdle on the last 440 block that I built. I just want to try something different.

Last edited by ChevyTS; 04/17/13 06:02 PM.
Re: BB girdle with stock caps good as cross-bolted conv? [Re: VernMotor] #1421186
04/17/13 05:59 PM
04/17/13 05:59 PM
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Bend,OR USA
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Quote:

That's what I done. drilling the side of a stock cast block worry me !


Don't do it Buy a better block with four bolt mains designed into it from the start


Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: BB girdle with stock caps good as cross-bolted conv? [Re: Cab_Burge] #1421187
04/17/13 06:57 PM
04/17/13 06:57 PM
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ChevyTS Offline
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I will say this. Don't cross bolt unless you have a vertical mill. I have lost track of the hours that I have spent so far.

Re: BB girdle with stock caps good as cross-bolted conv? [Re: ChevyTS] #1421188
04/17/13 08:03 PM
04/17/13 08:03 PM
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Wholly shoemaker. Adding extra bolts on a stock Mopar small block or big block is like putting a band-aid on a person that had their leg cut off.


1970 Duster
Edelbrock headed 408
5.984@112.52
422 Indy headed small block
5.982@112.56 mph
9.42@138.27

Livin and lovin life one day at a time




Re: BB girdle with stock caps good as cross-bolted conv? [Re: pittsburghracer] #1421189
04/17/13 08:54 PM
04/17/13 08:54 PM
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Jerry Offline
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you need alot more tooling than a vertical mill to install cross bolts in a block. the girdles are basically a bolt on with minor machining that any competent shop can do. or you can do at home if you have a vertical mill. won't require you to tilt the head even.


Superior Design Concepts
2574 Elliott Dr
Troy MI 48083
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Facebook page: Superior Design Concepts
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Re: BB girdle with stock caps good as cross-bolted conv? [Re: Jerry] #1421190
04/18/13 03:09 AM
04/18/13 03:09 AM
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FWIW, my 452's block has the Pro-Gram cross-bolted #2-4 caps. The shop that did the install recommended them because of indications of cap walk during a previous rebuild "way back when". Guess what? Even the Pro-Gram caps show signs of cap walk after being run at 600 HP, too.

Also, my installation has them going in as a press-fit, rather than having any side clearance where the block gets drawn in when tightened down. And those caps are a total PITA to remove as a result because they didn't have an provision for attaching a slide hammer to draw them back up.

My backup 451 block was machined w/ the old plate-style aluminum main caps back before I knew about the improved BCR and Best Machine versions. Since I know the plate-style design isn't ideal, I'm going to run a CRE girdle kit w/ 'em to help keep things strapped down.

And if/when time comes that I need to put my last core 440 block into service, I'll either pop for some BCR caps or just run a girdle w/ the OEM caps, depending on how I see things turning out w/ the 451.

I guess what I'm saying is I vote "No" on the Pro-Gram cross-bolted conversion deal and would try a girdle w/ the OEM caps, instead.

Re: BB girdle with stock caps good as cross-bolted conv? [Re: BradH] #1421191
04/18/13 09:47 AM
04/18/13 09:47 AM
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don't waste time with oem caps. the main benefirt of caps designed to work with a girdle is that they contact at their center just below the crank. when all is said and done, your stack up should be crank, bearing, main cap, girdle, not crank, bearing, main cap, air gap, girdle. i will post some pics today of what i'm talking about. also our girdles are 1/2" thick plate steel. alot of the other on the market are thinner and not as strong.


Superior Design Concepts
2574 Elliott Dr
Troy MI 48083
jerry@sdconcepts.com
www.sdconcepts.com
Facebook page: Superior Design Concepts
www.bcrproducts.com
Re: BB girdle with stock caps good as cross-bolted conv? [Re: Jerry] #1421192
04/18/13 10:53 AM
04/18/13 10:53 AM
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Akron, Ohio
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I went with stock caps and a 440source girdle for my 500" low deck.


1970 Challenger, all aluminum 528 Hemi, HDK suspension, Tremec 5 speed manual
Re: BB girdle with stock caps good as cross-bolted conv? [Re: Jerry] #1421193
04/18/13 11:09 AM
04/18/13 11:09 AM
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Quote:

don't waste time with oem caps. the main benefirt of caps designed to work with a girdle is that they contact at their center just below the crank. when all is said and done, your stack up should be crank, bearing, main cap, girdle, not crank, bearing, main cap, air gap, girdle. i will post some pics today of what i'm talking about. also our girdles are 1/2" thick plate steel. alot of the other on the market are thinner and not as strong.




Certainly a nice kit but it's well over $1000 for one of your kits installed. Seems like a waste to put all the money into a stock block that could still crack.

Re: BB girdle with stock caps good as cross-bolted conv? [Re: Jerry] #1421194
04/18/13 11:17 AM
04/18/13 11:17 AM
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Frostbitefalls MN (Rocky&Bullw...
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The best possible setup is the girdle with aluminum caps, and having the caps milled to not require any shims or spacers for proper assembly. Spacers make it a Pain to assemble.
If you don't have a crankshaft yet, a center weighted crank puts the loads more where they belong, across all the bearing caps, not most of it on 2 and 4. My Mega Block had cap walk issues till I bought a center weighted crank.


8..603 156 mph best, 2905 lbs 549, indy 572-13, alky
Re: BB girdle with stock caps good as cross-bolted conv? [Re: 80fbody] #1421195
04/18/13 11:52 AM
04/18/13 11:52 AM
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Jerry Offline
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Quote:

Certainly a nice kit but it's well over $1000 for one of your kits installed. Seems like a waste to put all the money into a stock block that could still crack.




i price our kits where i need to so they are profitable for me to make them. it costs money to produce the best kit on the market, not to mention having to keep inventory and market them against all of the chinese made parts that are a few dollars cheaper. it really all comes down to understanding the racing is a cost plus business. the faster you want to go the more power you want to make the more you have to spend. its pretty simple. i'm trying to provide the best stop gap measure for people before they have to upgrade to an aftermarket block. not everyone has $4000 dollars sitting around to put into a block thats going to make 600-800hp. thats where these girdles come in and they are cost effective when compared to the alternative. running aftermarket caps is expensive, since you have to have them line bored its just a fact. adding a girdle on there only adds a few more bucks into the build that will help increase the longevity of your assembly. unfortunately at these power levels the blocks do become the week link but thats not to say people aren't running successfully without an aftermarket block.

also i do sell part individually for people who want to upgrade in stages. the girdle caps are only 399.00 and you can have your block line bored and decked so your ready to install the girdle at a later date if you find out you have some cap walk at the end of a racing season. we try very hard to accomodate everyones needs and pass along good information so peoples racing seasons don't end early.

and in case you missed it we posted a sale on here at the beginning of the month for the girdle kits.


Superior Design Concepts
2574 Elliott Dr
Troy MI 48083
jerry@sdconcepts.com
www.sdconcepts.com
Facebook page: Superior Design Concepts
www.bcrproducts.com
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