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How to Remove 68 Charger Grill #940516
03/01/11 12:27 PM
03/01/11 12:27 PM
Joined: Feb 2006
Posts: 474
Louisiana
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duckblind Offline OP
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Does anyone have instructions on how to remove the grill from a 68 charger? I can't seem to figure out exactly how to remove it. Are there instructions somewhere on the web?
Thanks

Re: How to Remove 68 Charger Grill [Re: duckblind] #940517
03/01/11 12:30 PM
03/01/11 12:30 PM
Joined: Jan 2003
Posts: 24,562
Brookeville, Md
Mr.Yuck Offline
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?? I just took a good look at mine and started unbolting the thing. I guess you can start by remove the head light doors. Not sure about 68's but the 70 pretty much comes out all in one piece except the doors.


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Re: How to Remove 68 Charger Grill [Re: duckblind] #940518
03/01/11 08:52 PM
03/01/11 08:52 PM
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Posts: 5,044
At a gas station near you
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badblack68 Offline
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Remove the front bumper and lower splash pan/valance. Unplug the vacuum hoses to the headlight doors and unplug the headlight wiring harness at the connector on the drivers side inner fender. Remove all the bolts that hold the complete metal surround that houses the complete grill assembly and remove the whole assembly as a complete unit. Once the complete assembly is out you can proceed to remove the plastic grill assembly without damaging it unless it is already chipped or cracked. You will not be able to just remove the headlight doors without damaging them with the grill assembly mounted in the car. Trust me, I've done this whole job on my 68 Charger and spent 125+ hours restoring it. Good Luck!


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Re: How to Remove 68 Charger Grill [Re: badblack68] #940519
03/01/11 09:34 PM
03/01/11 09:34 PM
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Louisiana
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duckblind Offline OP
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Thanks for the details on removing the grille. Did you have 125+ hours in just the grille?

Re: How to Remove 68 Charger Grill [Re: duckblind] #940520
03/01/11 10:26 PM
03/01/11 10:26 PM
Joined: Dec 2008
Posts: 75
california
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drumcat Offline
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good info...Badblack68,looks like time well spent.Awesome job.

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Re: How to Remove 68 Charger Grill [Re: drumcat] #940521
03/02/11 09:04 AM
03/02/11 09:04 AM
Joined: Jan 2003
Posts: 24,562
Brookeville, Md
Mr.Yuck Offline
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125 hours???? I'm guess you did a heck of a lot more than a cleaning and re-paint. Here's a not so awsome shot of mine. I removed it, cleaned it, fixed a few cracks, painted it and had back on the car in about 5 hours. Oh and NOOOOOO DO NOT paint it all black.

6505625-6227623-005a.jpg (423 downloads)
Re: How to Remove 68 Charger Grill [Re: Mr.Yuck] #940522
03/02/11 09:05 AM
03/02/11 09:05 AM
Joined: Jan 2003
Posts: 24,562
Brookeville, Md
Mr.Yuck Offline
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another, I have since adjusted the headlight doors. Man I really should paint the rad black.

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Re: How to Remove 68 Charger Grill [Re: Mr.Yuck] #940523
03/02/11 05:29 PM
03/02/11 05:29 PM
Joined: Jun 2009
Posts: 1,212
QLD Australia
Keith Black® Offline
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looks good. removal & replacement of the '68 grille is a PIA. '70's are a lot different.


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Darren Beale
Keith Black Racing Engines®
Re: How to Remove 68 Charger Grill [Re: Keith Black®] #940524
03/02/11 07:01 PM
03/02/11 07:01 PM
Joined: Jan 2003
Posts: 24,562
Brookeville, Md
Mr.Yuck Offline
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Quote:

looks good. removal & replacement of the '68 grille is a PIA. '70's are a lot different.





thanks, I guess on the 68 you have to drop the bumper? DO you have to pull the headlight buckets?

Re: How to Remove 68 Charger Grill [Re: duckblind] #940525
03/02/11 07:47 PM
03/02/11 07:47 PM
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badblack68 Offline
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Quote:

Thanks for the details on removing the grille. Did you have 125+ hours in just the grille?



Yes 125 hours spent on just the grill assembly, lots of parts to detail and many hours of masking.


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Re: How to Remove 68 Charger Grill [Re: Mr.Yuck] #940526
03/02/11 07:54 PM
03/02/11 07:54 PM
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badblack68 Offline
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Quote:

Quote:

looks good. removal & replacement of the '68 grille is a PIA. '70's are a lot different.





thanks, I guess on the 68 you have to drop the bumper? DO you have to pull the headlight buckets?



Yes on the bumper and no on the headlight buckets. The headlight buckets are part of the metal grill surround. The 68's also have a seperate headlight bezel bezel that shows only when the headlight doors are open. That's two more parts to spend time on. I was lucky, those bezels were mint on my car and only needed a good cleaning. Lots of 69 owners add those bezels to their cars.


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Re: How to Remove 68 Charger Grill [Re: badblack68] #940527
04/11/11 02:08 PM
04/11/11 02:08 PM
Joined: Aug 2010
Posts: 8
Planet Earth
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Charger Red Offline
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Planet Earth
Does anyone know if a grille surround bolt/nut kit is available? I'm looking for the self tappers that attach the Upper (4), Sides (8) and Center Support (2), plus the 4 nuts (presumably with captive washers) that attach the rear of the frame surround to the fenders.

In case anyone is interested, the bolts/nuts just referenced are all those that are needed to be removed (with bumper removed) in order for the grille assembly to be separated from a 68/69 Charger.







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