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What would you do? #870015
12/03/10 12:43 AM
12/03/10 12:43 AM
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68SportSatvert Offline OP
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The floor in my convertible is VERY solid but has some pin holes and a tear on the passengers side where one of the seat bolt holes is. I've coated it with Zero Rust top and bottom. The car will never be a 100 point show car due to the tag/build sheet not being there. So, would you replace the floor or just put something on to seal it (roll on bedliner, etc)? I have access to a 4 door with a great floor but I have to remove it and I don't really have the tools to do that where I'm at. So....

Re: What would you do? [Re: 68SportSatvert] #870016
12/03/10 12:48 AM
12/03/10 12:48 AM
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moparpollack Offline
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Quote:

The floor in my convertible is VERY solid but has some pin holes and a tear on the passengers side where one of the seat bolt holes is. I've coated it with Zero Rust top and bottom. The car will never be a 100 point show car due to the tag/build sheet not being there. So, would you replace the floor or just put something on to seal it (roll on bedliner, etc)? I have access to a 4 door with a great floor but I have to remove it and I don't really have the tools to do that where I'm at. So....




Yeah I left my tools at home too. Do it once do it right cut out the rust and weld in good metal.


56 Plaza 63 D100 step side 67 Coronet, 68 Roadrunner, 69 Super Bees, 69 Coronet 500 convertible, 70 Roadrunner Post, 79 D150 360, and a severe case of Mopar a,d,d
Re: What would you do? [Re: moparpollack] #870017
12/03/10 01:57 AM
12/03/10 01:57 AM
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68SportSatvert Offline OP
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Thanks. I'm in the process of moving and just got back from a 1 year deployment. I have all my hand tools with me but the power tools are 600+ miles away where my family is. Guess it's time to see what tool rental costs. Basically going to hack a 4 door apart to get the floor out of it. HAVE to use a saws-all in this particular yard. Lots of really good metal going to be destroyed getting that thing out...

Re: What would you do? [Re: 68SportSatvert] #870018
12/03/10 02:18 AM
12/03/10 02:18 AM
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Hamtramck, PA
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Alaskan_TA Offline
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Pin holes are easy to fix. Blast clean & then use POR-15 or something similar to fill them in. Use tape on the bottom of the floor so the paint does not drip out while it dries.

Save ALL the original metal you can.

Save the 4-door too if you can?

Re: What would you do? [Re: Alaskan_TA] #870019
12/03/10 02:44 AM
12/03/10 02:44 AM
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68SportSatvert Offline OP
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T/A - Thanks!!! That was my thought then use bedliner, lizard skin, etc. I may attempt to get the floor out of that 4 door. It's been pretty picked over and the dash pretty much destroyed. My biggest issue is the spot welds along the sides. I think I could just drill through all the spotwelds with a regular bit but I'm not sure how the sides of the pan are welded in. I guess I could cut the rocker if it came down to it. The car has great frame rails, inner fenders, etc but it is a 4 door and WILL go to the crusher.

Re: What would you do? [Re: 68SportSatvert] #870020
12/03/10 04:04 AM
12/03/10 04:04 AM
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Manitoba, Canada
DaytonaTurbo Offline
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The whole pan is spot welded in. If you really like drilling spot welds, go for it. I worked on a car once with some pinholes like that. I wire wheeled top and bottom and just had a few tiny holes so I mixed up a batch of jb weld and smeared it over the whole area, then covered it top and bottom with rust primer then spray on bedliner. Not the best way of doing it but better than nothing.

Re: What would you do? [Re: 68SportSatvert] #870021
12/03/10 11:12 AM
12/03/10 11:12 AM
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JohnRR Offline
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Quote:

T/A - Thanks!!! That was my thought then use bedliner, lizard skin, etc. I may attempt to get the floor out of that 4 door. It's been pretty picked over and the dash pretty much destroyed. My biggest issue is the spot welds along the sides. I think I could just drill through all the spotwelds with a regular bit but I'm not sure how the sides of the pan are welded in. I guess I could cut the rocker if it came down to it. The car has great frame rails, inner fenders, etc but it is a 4 door and WILL go to the crusher.




I pulled the floor out of a 4 door for my 68 Sport Satellite 'vert years ago , just get a 1/8" and 3/8" drill bit and a center punch , center punch all the holes and predrill with the 1/8" all the way thru , there are A LOT of spot welds so get a few bits of each size and drill away , use a chisel or long flat blade screwdriver of pop the ones that you didn't get exactly on center and sawsall the seam at the firewall thru the firewall.

Re: What would you do? [Re: JohnRR] #870022
12/04/10 01:14 AM
12/04/10 01:14 AM
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68SportSatvert Offline OP
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Thanks guys! I'm running out of time here and winter is setting in. I'm beginning to think a new AMD floor would be easier and as cost effective. I'll let you know how it goes... Thanks again!

Re: What would you do? [Re: 68SportSatvert] #870023
12/04/10 02:39 AM
12/04/10 02:39 AM
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Chilliwack B.C. Canada
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RUNCHARGER Offline
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You've seen the light! I was reading through and was going to suggest using an AMD panel. Time is money and the end result will be better.
As for the other ideas, scotch tape and bondo have no place in a Mopar, especially a convertible.

Sheldon

Re: What would you do? [Re: RUNCHARGER] #870024
12/04/10 03:18 AM
12/04/10 03:18 AM
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Reno, Nevada
NV69B7RR Offline
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You'll only have to do the job once with the AMD pan, the other way you'd be doing it twice.

BTW, thank you for your service

Re: What would you do? [Re: NV69B7RR] #870025
12/04/10 12:55 PM
12/04/10 12:55 PM
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Spokane Washington
ScottSmith_Harms Offline
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I would save the floor, especially if it's only got a few pin holes, as Barry said, that's easy to deal with as long as you blast away ALL of the rust first. I don't like POR15, I'd either use small welds to fill and grind the holes flush or splice in small patch panels with butt welds. Regular metal prep and a good epoxy primer should do a fine job of preventing future rust until you are dead and buried if you do it right and avoid driving the thing in the snow and salt.

IMO original metal is ALWAYS better than replacement metal, getting the spot welds removed and replaced around the rocker areas is near impossible to replicate when replacing floor pans. Yes, it gets covered, etc. but it's still there. Reproduction metal has it's place, but IMO only when absalutely required as a last resort.

Re: What would you do? [Re: ScottSmith_Harms] #870026
12/04/10 03:37 PM
12/04/10 03:37 PM
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North Dakota
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If your description is accurate, a very solid floor with a FEW pinholes, solder them up with an electric soldering iron and move on.


"We live in a time when intelligent people are being silenced so that stupid people won't be offended".
Re: What would you do? [Re: 6PakBee] #870027
12/04/10 07:25 PM
12/04/10 07:25 PM
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Michigan
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crlush Offline
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I had some pin holes on my car I just drilled them out till solid with a step drill then I held a piece of copper undernieth the hole and filled it in with a mig welder from the top, grind flush and done. I know it might not help if you dont have a welder, but you mentioned buying amd panels so I figured its just another option.

Re: What would you do? [Re: crlush] #870028
12/05/10 02:55 AM
12/05/10 02:55 AM
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68SportSatvert Offline OP
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Thanks guys!!! I've made up my mind and I'll use what I have. I have thought about brazing since I seem to be better at that than the MIG but I never considered solder. Another option I just remember is there is a place that does the "spray welding" north of Emporia, KS which isn't far from where the car is. I'll be home in about 3 weeks and I'll try and post a couple pics here. The floor does have some pitting. I just hated to pass up the chance to get a full, rust free full floor. So, what would be the easiest way to get that floor out? I may buy it anyway since I'm sure someone may need it. My plan was to cut the top off, cut all across the rear seam then across the lower part of the firewall just above the seam. I know I will have to cut the front rails and get the torsion bars out. Still not 100% sure I'll have the time to do it.

Re: What would you do? [Re: ScottSmith_Harms] #870029
12/05/10 02:34 PM
12/05/10 02:34 PM
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Kelowna, B.C. Canada
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DPelletier Offline
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Responses are all over the map, 'cause we really don't know what the floor looks like.

In general, I'm with Scott; try to save what you can, BUT I'm not one to bandaid stuff either so it really depends whether the floor is

A: rust free for the most part (i.e. still has paint on it) with a small area or two of rust and/or crustyness

OR

B: surface rust on all the lower surfaces with pitting all over the place but only pinholes in a few areas.

With A, I'd either clean up and save the whole thing or cut and patch only where necessary using proper butt welding procedures. If using patches, I'd prefer rust free original donor panels

With B, I'd probably replace the entire floor at the factory weld points.



Dave


1970 Super Bee 440 Six Pack 1974 'Cuda 2008 Ram 3500 Diesel 2006 Ram 3500 Diesel 2004.5 Ram 2500 Diesel 2003 Ram 3500 Diesel 2006 Durango Limited [url] http://1970superbee.piczo.com [/url]
Re: What would you do? [Re: DPelletier] #870030
12/05/10 11:58 PM
12/05/10 11:58 PM
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68SportSatvert Offline OP
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Dave,
We're talking "A" from above. The car is currently 600 miles from me and I'll post pics ASAP. Thanks!

Re: What would you do? [Re: 68SportSatvert] #870031
12/06/10 12:53 AM
12/06/10 12:53 AM
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Canuckville
68Cbarge Offline
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Without pics,kinda hard to give judgement.
However,I can offer an opinion based on my experience.
I thought my floors were good until I stripped all the factory undercoating and gutted the interior.
I went over the whole floor with a hammer and if it went through,I cut,fabbed,and welded in patches.
I saved as much of the original floor as possible since it did not need any large areas replaced at one time.
It just had tiny peppered holes that were easily filled with the MIG and brass plug.Other areas needed small patches of 20 guage sheetmetal.
After grinding down the welds,the floor was strong and looked great.





'68 Newport Custom Barge on a Budget!! BOAB
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Re: What would you do? [Re: 68Cbarge] #870032
12/07/10 01:50 AM
12/07/10 01:50 AM
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68SportSatvert Offline OP
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Barge,
GREAT work!! I've done exactly what you did and everything is solid except for a few pinholes. Looks like I'll fill the holes and cut and replace the area that tore and move on. When you say you used "brass plug" are you talking you brazed the holes closed?
Thanks!!!

Re: What would you do? [Re: 68SportSatvert] #870033
12/07/10 03:59 AM
12/07/10 03:59 AM
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newem Offline
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Quote:

When you say you used "brass plug" are you talking you brazed the holes closed?





He means putting some brass on the other side of the hole when he fills the hole with weld.







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