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Why did I bend a pushrod? #849283
11/08/10 11:22 PM
11/08/10 11:22 PM
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Missouri
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galen Offline OP
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Today I really needed a stress break so I took the car for a short drive. Drove around a little while and warmed everything up good. Ran it up to about 7200 through 1st and 2nd. Felt something. Backed out heard the miss and clatter. So far I have pulled the rockers. One lash cap is MIA. Pushrod is bent but still in place. Running offset lifters on the intakes and the correct amount of threads on adjusting screws. No galling, adjuster is ok. Good wear pattern on other lash caps. Going to pull the valley cover in the morning to check the lifter. Failure was #1 intake, 440-1s, Harland Sharps, Cam is not real radical. 263/270at.050. .690-lift. #1 cylinder leakdown ok. Springs 230#seat. I am running a smith brothers .083 wall 3/8 pushrod. What should I look for? Is it a pushrod strength issue. I had 2500 miles on it before but always shifted at 6800, this is the first at 7200.

Last edited by galen; 11/08/10 11:23 PM.
Re: Why did I bend a pushrod? [Re: galen] #849284
11/08/10 11:28 PM
11/08/10 11:28 PM
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Posts: 8,027
Tulsa OK
Bad340fish Offline
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Could the lash cap have come dislodged and cuased a piston to valve issue? Sorry to hear about the damage! Kind of makes a stress reliever go the wrong way.


68 Barracuda Formula S 340
Re: Why did I bend a pushrod? [Re: Bad340fish] #849285
11/08/10 11:40 PM
11/08/10 11:40 PM
Joined: Dec 2008
Posts: 1,200
UK
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602heavy Offline
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Not saying it's you're problem but never had much luck using .083" pushrods in an RB when exceeding 600lb spring pressures , those .145" walls are belt & braces.

Maybe go find another stress reliever. , just kidding.

Last edited by 602heavy; 11/08/10 11:45 PM.
Re: Why did I bend a pushrod? [Re: 602heavy] #849286
11/09/10 12:01 PM
11/09/10 12:01 PM
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Virginia Beach, VA
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Old School Offline
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Quote:

Not saying it's you're problem but never had much luck using .083" pushrods in an RB when exceeding 600lb spring pressures , those .145" walls are belt & braces.

Maybe go find another stress reliever. , just kidding.



same here,i use .120" wall mantons.i have similar spring pressures.
maybee the lash cap broke. i've had it happen to me. it sucks when that tool steel bounces around in the motor. find that cap ,if you can.


68 cuda formula S 588" bb 5sp
70 CUDA CONVERT 500" 5SP (SUBLIME)
70 CUDA CONVERT 500" 5SP (PLUMCRAZY):TOO MUCH HORSEPOWER, IS ALMOST ENOUGH!
Re: Why did I bend a pushrod? [Re: galen] #849287
11/09/10 01:49 PM
11/09/10 01:49 PM
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Bend,OR USA
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I had a Smith Bros 3/8 .083 wall heat treated pushrod break in two pieces during a dyno test at 5600 RPM, it knock the top of the roller lifter off, bent the pushrod beside it and ended up dropping into the lifter bore gauging it and the cam lobe I had Smith Bros custom make them, told them all about the motor specs, spring pressures, intended RPM and so on I help some other local racers that own a dyno, they had one of there Smith Bros pushrod break the top off of one during a dyno test also I replace my Smith Bros with a set of seies 3 Manton .120 wall that Terry Manton recommended and that motor made 8 more HP at 300 RPM higher during the next dyno test, A,B,A after fixing the motor Smith Bros did replace the two bad ones free but didn't offer any other help on replacing or fixing the bushing, lifters and camshaft ( I didn't ask them to either )


Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: Why did I bend a pushrod? [Re: galen] #849288
11/09/10 03:58 PM
11/09/10 03:58 PM
Joined: Mar 2008
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Ontario, Canada
Dodgem Offline
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Yea I have bent a couple and am going to a .120 wall next year for my roller cam.
My last one went sitting idling in tech line last TT (for me) day and what a racket!! Made enough noise to be a kicked rod!
In with a spare and off for some TT fun.
Usually intakes too with that big offset!


Re: Why did I bend a pushrod? [Re: Dodgem] #849289
11/09/10 04:37 PM
11/09/10 04:37 PM
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Posts: 834
Missouri
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galen Offline OP
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Got it apart today. No needles were left in the lifter. Roller is worn down and it took the nose off the cam. Still have not found the lash cap. All other 15 lifters , pushrods ,etc. are fine. Pushrod was not bent as bad as I first expected but maybe .030. Could the lash cap have broken first and beat the lifter out? Taking pictures and will post when my kids come over to help. Am going to go with the mantons and a new cam/lifters. Galen

Re: Why did I bend a pushrod? [Re: galen] #849290
11/09/10 05:57 PM
11/09/10 05:57 PM
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Posts: 3,544
Syracuse,NY
CompWedgeEngines Offline
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No, lifter failed first, then out went the lash cap and subsequent issues. Not sure though if it simply was a catastrophic lifter failure, or something else that cause a lobe failure, but I'd put my money on bad lifter.


RIP Monte Smith

Your work is a reflection of yourself, autograph it with quality.

WD for Diamond Pistons,Sidewinder cylinder heads, Wiseco, K1 rods and cranks,BAM lifters, Morel lifters, Molnar Technologies, Harland Sharp, Pro Gear, Cometic, King Engine Bearings and many others.
Re: Why did I bend a pushrod? [Re: CompWedgeEngines] #849291
11/09/10 11:36 PM
11/09/10 11:36 PM
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Bend,OR USA
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Cab_Burge Offline
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Quote:

No, lifter failed first, then out went the lash cap and subsequent issues. Not sure though if it simply was a catastrophic lifter failure, or something else that cause a lobe failure, but I'd put my money on bad lifter.




Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: Why did I bend a pushrod? [Re: Cab_Burge] #849292
11/09/10 11:41 PM
11/09/10 11:41 PM
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Posts: 10,542
BROOK PARK, OH
WILD BILL Offline
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BROOK PARK, OH
I just hope that's all it is and you can get it back together with out much pain

Re: Why did I bend a pushrod? [Re: WILD BILL] #849293
11/09/10 11:50 PM
11/09/10 11:50 PM
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Posts: 6,293
Rock Springs
Bob_Coomer Offline
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Also, Dont dismiss a tight valve guide. I have seen them be a hair to tight and something's gotta give.


[color:"red"]65 Hemi Belvedere coming soon [/color]
[color:"#00FF00"]557" Indy engine 1.07 60ft 144mph in the 8th 2100 lbs package [/color]
Re: Why did I bend a pushrod? [Re: WILD BILL] #849294
11/09/10 11:59 PM
11/09/10 11:59 PM
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Missouri
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galen Offline OP
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Lash cap was in the pan. After checking everything you guys are right. Lifter failed. Pushrods,sockets and adjusters dont even have wear marks.My valve lash never moved and I change my oil every 500 miles. This engine does see a lot of 1500 to 2500 rpm street time. Lifters I had were supposed to oil the rollers. 2500 miles on them. What do you guys think of the isky lifters with no needles. The price is a little high for my taste. But now I have to buy a new cam, lifters, probably an oil pump and maybe bearings. This car is still my stress relief, gotta fix it.

Re: Why did I bend a pushrod? [Re: Bob_Coomer] #849295
11/10/10 12:02 AM
11/10/10 12:02 AM
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Missouri
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galen Offline OP
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Quote:

Also, Dont dismiss a tight valve guide. I have seen them be a hair to tight and something's gotta give.


Thanks Bob, I will check that also. I am going to pull it out at this point and tear it down.

Re: Why did I bend a pushrod? [Re: galen] #849296
11/10/10 03:03 AM
11/10/10 03:03 AM
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Balt. Md
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383man Offline
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Sorry to hear about that. That is one reason I decided to go flat tappet cam in my new eng as I drive it alot on the street. Ron

Re: Why did I bend a pushrod? [Re: 383man] #849297
11/10/10 09:53 AM
11/10/10 09:53 AM

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Hard to beat Crower lifters marsh performance aka Moparts Connection-- board sponsor has them in stock--The Comps are JUNK

Re: Why did I bend a pushrod? [Re: Old School] #849298
11/10/10 11:24 AM
11/10/10 11:24 AM
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New York
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If there's any question about "is it enough?":
1. biggest possible improvement is to go larger diameter until it won't fit - there is no 10mm or 13/32" OD commercially available, but it would help if 7/16" won't fit.
With same .120" wall, and rating 3/8" as 100 units for a base:
10mm = +21%
13/32" = +36%
7/16" = +80%
1/2" = +198%
2. increased wall thickness is far less effective, only do this when #1 is not possible.


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Re: Why did I bend a pushrod? [Re: polyspheric] #849299
11/10/10 01:37 PM
11/10/10 01:37 PM
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Posts: 9,910
Eighty Four, PA
B G Racing Offline
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Quote:

If there's any question about "is it enough?":
1. biggest possible improvement is to go larger diameter until it won't fit - there is no 10mm or 13/32" OD commercially available, but it would help if 7/16" won't fit.
With same .120" wall, and rating 3/8" as 100 units for a base:
10mm = +21%
13/32" = +36%
7/16" = +80%
1/2" = +198%
2. increased wall thickness is far less effective, only do this when #1 is not possible.
Easy comparo for pushrod wall thickness: it's pretty close (never exactly) to new ÷ old.
.120" ÷ .083" = 45% stiffer




45% stiffer,if only I duplicate that.Bigger is always better,so I'am told

Re: Why did I bend a pushrod? [Re: ] #849300
11/10/10 02:34 PM
11/10/10 02:34 PM
Joined: Nov 2003
Posts: 6,293
Rock Springs
Bob_Coomer Offline
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Quote:

Hard to beat Crower lifters marsh performance aka Moparts Connection-- board sponsor has them in stock--The Comps are JUNK




Bull
I have been running them for years, best lifter in there price range.


[color:"red"]65 Hemi Belvedere coming soon [/color]
[color:"#00FF00"]557" Indy engine 1.07 60ft 144mph in the 8th 2100 lbs package [/color]
Re: Why did I bend a pushrod? [Re: polyspheric] #849301
11/10/10 02:55 PM
11/10/10 02:55 PM
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Backwater, PA
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bwdst6 Offline
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Quote:


2. increased wall thickness is far less effective, only do this when #1 is not possible.
Easy comparo for pushrod wall thickness: it's pretty close (never exactly) to new ÷ old.
.120" ÷ .083" = 45% stiffer


That estimation isn't even close. I'm calculate that with a .375 OD pushrod going from a wall thickness of .083 to .120 (or an ID of .209 to .135) the increase stiffness is just 9%. And considering the additional mass one would be adding to the valve train I would say it isn't worth it!

moment of inertia = pi(OD^4-ID^4)/64. ID^4 is the killer.

Last edited by bwdst6; 11/10/10 02:59 PM.

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Re: Why did I bend a pushrod? [Re: bwdst6] #849302
11/10/10 03:21 PM
11/10/10 03:21 PM
Joined: Oct 2007
Posts: 4,206
New York
polyspheric Offline
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You're right - I typo'd it!

What do we learn from this: don't rely on memory, if you actually data.
Thanks.


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