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Caravan guys ... 96-00 ... strut tower rust ?? #673970
04/18/10 06:22 PM
04/18/10 06:22 PM
Joined: Jul 2008
Posts: 30,426
Florida STAYcation
dOrk ! Offline OP
The village idiot's idiot
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FIRST ... is there a "fix" for this? And in what specific years was this a major problem? What did Chrysler do to "correct" this manufacturing defect?

Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: dOrk !] #673971
04/18/10 06:50 PM
04/18/10 06:50 PM
Joined: Sep 2008
Posts: 182
Pennsylvania
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cantspel Offline
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I bought a repair kit thru napa that is basically a steel cap that covers the tower, and includes rivets. I plan to remove the wiper bucket, weld the cap on, toss the rivet in the tool box and under coat the strut tower. The repair kit was like $30.

why did it happen?.....well I'm sure that will be sorted out over the next 20 posts

Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: cantspel] #673972
04/18/10 06:54 PM
04/18/10 06:54 PM
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Florida STAYcation
dOrk ! Offline OP
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... but what do you do ... if the whole TOP of the tower is rusted away ?

What years were effected?

Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: dOrk !] #673973
04/18/10 07:02 PM
04/18/10 07:02 PM
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Pennsylvania
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cantspel Offline
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This cap covers the whole top and wraps down approx 3" over the tower, and back into the firewall. If thats not enough then you need some major serjury. I really can't help you more than that.....your avatar is already going to give me nightmares, good luck, I'm out.

Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: cantspel] #673974
04/18/10 07:21 PM
04/18/10 07:21 PM
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new berlin wisconsin
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Mr T2U Offline
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if i remember correctly. when talking to the chrysler body techs, they were GLUEING the cap to the shock tower and then installing special rivets to help hold everything together.


perception is 90% of reality
Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: Mr T2U] #673975
04/18/10 09:07 PM
04/18/10 09:07 PM
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Chicago Burbs
sthemi Offline
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My neighbor was a Mopar tech and said that Mopar used two pieces of metal glued or pressed together to make that area. Since both pieces were raw they rust out...Mopar had a kit to repair these as well from the inside but they have to take apart the front end to do it..
Dont know if they do it any differently now..

Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: dOrk !] #673976
04/18/10 09:53 PM
04/18/10 09:53 PM
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Posts: 1,377
Ohio
Todd Offline
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Quote:

FIRST ... is there a "fix" for this? And in what specific years was this a major problem? What did Chrysler do to "correct" this manufacturing defect?


The years you stated are the problem years seen a lot of them. Saw one rusted so bad the strut came through and busted the windsheild. There is a TSB on that problem depending on how far the rust is. Could take plates or the larger caps that cover the whole tower. I need to look up the TSB if you want more specs.

Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: Todd] #673977
04/18/10 10:23 PM
04/18/10 10:23 PM
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Michigan
MNobody Offline
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My 98 Voyager has the same problem but not real bad yet, i greased the crap out of that area to try and keep it from getting worse....

Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: MNobody] #673978
04/19/10 11:10 AM
04/19/10 11:10 AM
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Florida STAYcation
dOrk ! Offline OP
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THX ferr da input guyz .....

So both Chrysler and Napa offer this kit ? .. the Mopar one requires you to pull the struts ...and the Napa one just has you slip-it-over the existing towers?

I have seen a couple of these at auctions and JY's ..... W O W ... one that stands out in my mind was at an auction ... the seller BONDOed over the rust(rot) area and spray-bombed it.

Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: dOrk !] #673979
04/19/10 12:36 PM
04/19/10 12:36 PM
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Ohio
Todd Offline
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Hope this helps

Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: dOrk !] #673980
04/19/10 01:00 PM
04/19/10 01:00 PM
Joined: Jan 2008
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jamestown, ny
71scamp440 Offline
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jamestown, ny
you need a dorman/oes # 924-206. most any parts store should be able to order it for you. $19.00 from my store.


71 scamp big block with 915 heads 727 trans
Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: 71scamp440] #673981
04/19/10 01:29 PM
04/19/10 01:29 PM
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MI, usa
dvw Offline
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I've done a bunch of them. Remove the battery,wiper trans,upper strut nuts. Jack up vehicle so struts drop down. Knock the rust away with hammer,air chisel off loose pieces. I weld the repair piece all around the center opening. I drill the rivet holes to 1/2" and plug weld thru them. The real rusty ones may require a additional patch to be fabbed. Undercoat from inside the strut tower area and reasssemble. Even if part of the center tower area is rusted and missing it'll work.
Doug

Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: 71scamp440] #673982
04/19/10 01:29 PM
04/19/10 01:29 PM
Joined: Jul 2008
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Florida STAYcation
dOrk ! Offline OP
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Todd ...what does that pdf file consist of? ... I can not pull-it-up on the puter that I am on here.

71 ... what does that kit consist of? .. is it for one or both towers?

Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: dOrk !] #673983
04/19/10 01:36 PM
04/19/10 01:36 PM
Joined: Feb 2010
Posts: 1,377
Ohio
Todd Offline
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Its an adobe file. Contains part numbers and labor times per the TSB.

Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: dOrk !] #673984
04/19/10 01:38 PM
04/19/10 01:38 PM
Joined: Mar 2003
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Central Coast, Calif.
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Snoopy Offline
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From Todd's PDF.

Page 1

5934901-Page1.jpg (288 downloads)
Re: Caravan guys ... 96-00 ... strut tower rust ?? [Re: Snoopy] #673985
04/19/10 01:38 PM
04/19/10 01:38 PM
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Central Coast, Calif.
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Snoopy Offline
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Page 2

5934902-Page2.jpg (249 downloads)






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