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Lets talk a little more about quench #483126
09/29/09 12:04 AM
09/29/09 12:04 AM
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Clinton Twp. Michigan
coronet1966d Offline OP
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so ive read and read then i read some more about compression ratios dynamic, static and so on ive read a bunch about quench and why its important

heres my question: assuming that .040 is the IDEAL "safe" quench meaning you shouldnt get it any closer than that, how wide can you go on quench and still be effective? lets say .050 - .060 the reason i ask is im playing around with these online calculators with different head and piston combos trying to find something that works for me. the one thing ive kept the same is a zero deck with a .040 head gasket

i believe undecked the pistons will sit about .015 in the hole so undecked i would be at .055 quench, is that still a good thing or is it too wide?

just playing around with numbers and learning as i go

i apretiate all you guys helping me this far or id be asking alot dumber questions lol


Re: Lets talk a little more about quench [Re: coronet1966d] #483127
09/29/09 12:27 AM
09/29/09 12:27 AM
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Quote:

i believe undecked the pistons will sit about .015 in the hole so undecked i would be at .055 quench, is that still a good thing or is it too wide?
i apretiate all you guys helping me this far or id be asking alot dumber questions


At .055" you have lost virtually all of your quench. You would want to mockup the short block & measure your deck height as the actual dimentions will not be the same as the nominal dimention that is listed for a part & could be anywhere then machine the decks and or the piston quench pads to get the CR and proper quench distance that you want/need. thats why I am full floating my RB rods (steel on steel) so I can easily dissassemble & machine as needed. there are no dumb questions only rude answers. Fire away, this is a free site.


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Re: Lets talk a little more about quench [Re: RapidRobert] #483128
09/29/09 12:34 AM
09/29/09 12:34 AM
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Clinton Twp. Michigan
coronet1966d Offline OP
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ok so whats the widest i can run my quench and still be effective, is .040 the number? im running a set of 915's and it looks like im going with a forged 12cc dished piston at 0 deck

i just have to cc my heads to figure where im at

Re: Lets talk a little more about quench [Re: coronet1966d] #483129
09/29/09 12:36 AM
09/29/09 12:36 AM
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.045"


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Re: Lets talk a little more about quench [Re: RapidRobert] #483130
09/29/09 12:37 AM
09/29/09 12:37 AM
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coronet1966d Offline OP
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thanks


Re: Lets talk a little more about quench [Re: coronet1966d] #483131
09/29/09 05:54 AM
09/29/09 05:54 AM
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A lot depends on the mahining on your block. I typical block, decked with an older miller will typically be out of flat and parallel by up to .003", the bad ones as much as .020" off over the length of the deck. So when you say you're building with quench you have to take into account the accuracy of the parts and machining. Minimum safe distance for a forged piston/steel rod engine can vary from .015-.030" depending on the compression height, the bore size, and the rpm of peak power. Normal "safe" is no closer than .030. I target .035. To get that accurracy I have to index and correct the cranks' stroke in some cases, match and set rod lengths, align hone the mains, and have the block square decked. Only then do you have the package that is accurate to run tight. Tighter is better right up until they hit. Anything farther than .050 IMO is not worth aiming for as the cost of machining will be great for little or no benefit.


Well, art is art, isn't it? Still, on the other hand, water is water! And east is east and west is west and if you take cranberries and stew them like applesauce they taste much more like prunes than rhubarb does. Now, uh... Now you tell me what you know.
Re: Lets talk a little more about quench [Re: coronet1966d] #483132
09/29/09 07:31 AM
09/29/09 07:31 AM
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David Vizard writing on another person's Quench testing in 0.010 increments:

http://www.enginebuildermag.com/Article/2266/surfacing_equipment_can_increase_horsepower.aspx

sample quote

I knew that minimizing the quench area clearance was also good for normally aspirated engines as well, and had it in mind to do some tests that would establish just what it may be worth. These got put off time-after-time because it is a time consuming and relatively costly experiment for a one-man business to do.
Fortunately, while lecturing at the SuperFlow Advanced Engine Technology Conference in 1998 I met a gentleman who had actually done these tests.
As I remember it, the 350 SB Chevy test engine was in the 380-400 hp range and started with a CR of just 9.9:1. After baselining with the piston-to-head quench at .065; (.040; for the head gasket and .025; down the hole for the piston) the quench clearance was reduced in steps of .010; until the quench clearance was .035. When you are looking at potentially small changes in power data, scatter is a consideration. However, by averaging out the numbers the results appeared to consistently indicate that each .010; reduction in quench clearance was worth 6-7 hp or 5.5 to 6.5 ft.lbs. of torque.
The .030 change in quench clearance increased the CR from 9.9 to 10.6. So I made some relatively sophisticated calculations to establish what the increase in output from this factor alone would be.
The answers I came up with indicate that, at best, the increases seen were only 60 percent attributable to the increased CR.
Other issues of note were that the engine needed less total timing to make the power seen. Along with this, the ignition swings in the advance direction indicated it to be no more prone to detonate even with the higher compression.
......So how close can the quench clearance be run?
Good question.
A friend of mine who ran a machine and dyno shop until recently has, using good stiff race bottom end parts, run down to .022 before contact was seen. I have run a SB Chevy with stock crank and rods down to .025 where it showed that contact had just occurred. This was a motor that peaked at 5750 rpm. In practice I usually build a typical domestic V8 for a customer with .035 total quench clearance and that seems to be safe so long as the pistons are close fitting in the bores. For my own motors I typically go to .028 when using a known combination of good bottom end parts.

Re: Lets talk a little more about quench [Re: 360view] #483133
09/29/09 07:49 AM
09/29/09 07:49 AM
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FWIW, a friend's LT1 stroker was less prone to detonation on pump gas after he replaced the old head gaskets which gave him .054" quench to gaskets that gave him just under .040, while increasing compression about .3 points....


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Re: Lets talk a little more about quench [Re: 360view] #483134
09/29/09 08:55 AM
09/29/09 08:55 AM
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Page 73 of Charles Fayette Taylor's book
"The Internal Combustion Engine in Theory & Practice"
has this set of graphs showing that in addition to Quench Clearance,
Quench Area is also important.

The 'Performance Number' on the left hand side is another name for Octane Rating of Gasoline, in this case the US Army-Navy substitute that they claimed to be superior to either ROM or MON, but where PN=100 is still what the chemical octane acts like when used as fuel.

5512431-QuenchArea.jpg (71 downloads)
Re: Lets talk a little more about quench [Re: 360view] #483135
09/29/09 12:27 PM
09/29/09 12:27 PM
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Clinton Twp. Michigan
coronet1966d Offline OP
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thanks guys this is all very interesting and helpfull

so with good machining i can run it as close as about .030 but .035-.040 is probley the best just to be safe

i was hoping i could run it wider.. i wont know anything untill i actually CC my heads

Re: Lets talk a little more about quench [Re: coronet1966d] #483136
09/29/09 06:14 PM
09/29/09 06:14 PM
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Oh you lucky guys.... NHRA spec's don't allow we poor stock eliminator guys to play much in that realm.

Moper, you are a smart guy with a forum through Mopar Muscle, how about enlightening us and elaborate on swept volume, you know, the gasket thing, and the useless area thing, and the STALL thing when holes get too big....

Peace, Rev. Mopar

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Re: Lets talk a little more about quench [Re: classof65] #483137
09/29/09 07:06 PM
09/29/09 07:06 PM
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Rev,
thanks, but you have me confused with another fellow who has a MUCH more satisfying job than I do...lol. plus, the post is about quench.. not static or dynamic ratios, the differences, or what else affects it...lol.



Well, art is art, isn't it? Still, on the other hand, water is water! And east is east and west is west and if you take cranberries and stew them like applesauce they taste much more like prunes than rhubarb does. Now, uh... Now you tell me what you know.
Re: Lets talk a little more about quench [Re: 360view] #483138
09/29/09 10:41 PM
09/29/09 10:41 PM
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Quote:

so long as the pistons are close fitting in the bores.




Ding!

This is the key point that needs emphasis. Old school forged pistons that need loose piston to wall clearances are a bad choice for a quench engine. Piston rock will allow contact at wider quench specs than a tight clearanced Hypereutetic piston.

To be honest, building one of our old school engines into a tight quench engine will not be cheap. machine work alone will cost you. More modern engine, mostly because of more modern machining, are a better choice, less machine work needed to correct the factory machining.


They say there are no such thing as a stupid question.
They say there is always the exception that proves the rule.
Don't be the exception.
Re: Lets talk a little more about quench [Re: Supercuda] #483139
09/29/09 11:17 PM
09/29/09 11:17 PM
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Clinton Twp. Michigan
coronet1966d Offline OP
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i was already planning on a .020 hyper flat top from KB and it looks like im going with the stealth heads after all because they are the only choice for a quench zero deck flat top engine other than edelbrocks. my 915's have way too small of a chamber

Re: Lets talk a little more about quench [Re: Supercuda] #483140
09/30/09 09:16 AM
09/30/09 09:16 AM
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Good point about piston wall clearance and varying metal expansion ratios.

For factory engines in daily driver vehicles instead of race engines,
what about wear with mileage ?

Let's just assume that a new & well assembled engine
with attention paid to each cylinder individually
will hit at 0.025 at 5500 rpm.

What would be people's guesses
as to how much increased head to crown clearance is necessary
to avoid hitting at 5500 rpm
when the engine ages to, say
50,000 miles ?

100,000 miles?

200,000 miles ?

Related question:
does a head gasket compress a wee bit more with additional years and tighten effective quench ... or does it relax instead and increase quench clearance for the worse?

Re: Lets talk a little more about quench [Re: coronet1966d] #483141
09/30/09 10:05 AM
09/30/09 10:05 AM
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Quote:

so ive read and read then i read some more about compression ratios dynamic, static and so on ive read a bunch about quench and why its important

heres my question: assuming that .040 is the IDEAL "safe" quench meaning you shouldnt get it any closer than that, how wide can you go on quench and still be effective? lets say .050 - .060 the reason i ask is im playing around with these online calculators with different head and piston combos trying to find something that works for me. the one thing ive kept the same is a zero deck with a .040 head gasket

i believe undecked the pistons will sit about .015 in the hole so undecked i would be at .055 quench, is that still a good thing or is it too wide?

just playing around with numbers and learning as i go

i apretiate all you guys helping me this far or id be asking alot dumber questions lol




I went through the same thing due to the usual lack of $. I used steel shim head gaskets, pistons around (deck hts of stock block out .008 end to end) .024 w/tightest @.016. W/ .016 steel shims I regularly spun it to 6500 ( a couple of missed shifts went to 7k or better),and had absolutely no contact. The pistons even had a pretty heavy carbon build up from tuning issues so I had at least one hole w quench as tight as .030. The problem I did have was keeping a set of head gaskets in it, 4 sets this season. Just tore it down and had the block zero decked/ squared. It will go back together this weekend with .040 gaskets. Spend it now or spend it later. BTW, It ran great on 93 pump when it was holding a gasket....

5514700-025s.jpg (83 downloads)
Re: Lets talk a little more about quench [Re: Bill MeLater] #483142
09/30/09 10:14 AM
09/30/09 10:14 AM
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Clinton Twp. Michigan
coronet1966d Offline OP
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why was it going through gaskets, im assuming you didnt have it decked to begin with?

Re: Lets talk a little more about quench [Re: coronet1966d] #483143
09/30/09 10:27 AM
09/30/09 10:27 AM
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Correct, I checked it and found it to be within .0015 so I ran it. Tried the steel shims dry, w/copper coat, Hylomar. It probably would have been ok if I didn't abuse it so much but that's what I built it for

Re: Lets talk a little more about quench [Re: Bill MeLater] #483144
09/30/09 10:46 AM
09/30/09 10:46 AM
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Here's where it stands right now. I dropped a piston in all 4 corners and it's perfect. Special thanks to Don's auto in Kenosha, EXCELLENT work.All I gotta do is clean/inspect and assemble.

5514773-008s.jpg (55 downloads)
Re: Lets talk a little more about quench [Re: Bill MeLater] #483145
09/30/09 10:58 AM
09/30/09 10:58 AM
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Clinton Twp. Michigan
coronet1966d Offline OP
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what pistons are those, look to have a pretty big dish. how manny cc's?

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