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1994 Ram 2500 brake lines #1622952
05/21/14 10:25 AM
05/21/14 10:25 AM
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E Central IN
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nd65 Offline OP
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I just picked up a 1994 Ram 2500. Both the brakes line coming out of the master cylinder need replaced due to rust (1 line is leaking).

What size lines do I need to get for this? I am looking to get straight lines with the fittings already on them and bend them myself.

Thanks for any help.

Re: 1994 Ram 2500 brake lines [Re: nd65] #1622953
05/21/14 12:09 PM
05/21/14 12:09 PM
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in a cattle trailer down by th...
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Guitar Jones Offline
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3/16" steel line


"Follow me the wise man said, but he walked behind"


'92 D250 Club Cab CTD, 47RH conversion, pump tweaks, injectors, rear disc and hydroboost conversion.
'74 W200 Crew Cab 360, NV4500, D44, D60 and NP205 divorced transfer case. Rear disc and hydroboost coming soon!
2019 1500 Long Horn Crew Cab 4WD, 5.7 Hemi.
Re: 1994 Ram 2500 brake lines [Re: Guitar Jones] #1622954
05/21/14 02:00 PM
05/21/14 02:00 PM
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E Central IN
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nd65 Offline OP
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Thanks Guitar.

Will the 3/16 lines have the correct size fittings?

Re: 1994 Ram 2500 brake lines [Re: nd65] #1622955
05/21/14 02:36 PM
05/21/14 02:36 PM
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Guitar Jones Offline
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That may depend. Typically the master cylinder fittings are not the standard size you get on a piece of line. In that case you will need to cut the old lines to get the fittings off and then cut the new line, slide the new fittings off and the old fittings on then double flare the ends of the new lines. Double flaring tools aren't too expensive and you can practice on some old lines to get the hang of it but it's really easy to do.


"Follow me the wise man said, but he walked behind"


'92 D250 Club Cab CTD, 47RH conversion, pump tweaks, injectors, rear disc and hydroboost conversion.
'74 W200 Crew Cab 360, NV4500, D44, D60 and NP205 divorced transfer case. Rear disc and hydroboost coming soon!
2019 1500 Long Horn Crew Cab 4WD, 5.7 Hemi.
Re: 1994 Ram 2500 brake lines [Re: Guitar Jones] #1622956
05/21/14 02:46 PM
05/21/14 02:46 PM
Joined: Jan 2003
Posts: 21,072
Niles , Ohio
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therocks Offline
oh wait.but hey.lets see.oh yeah.
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94 should still be double flare.I cant remember when they went to the bubble flares.Adapters are avaliable to go to standard lines though.Rocky


Chrysler Firepower
Re: 1994 Ram 2500 brake lines [Re: therocks] #1622957
05/21/14 04:16 PM
05/21/14 04:16 PM
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E Central IN
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nd65 Offline OP
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Thanks guys. I was hoping to get out of flaring them. Oh well, gotta fix it.

Re: 1994 Ram 2500 brake lines [Re: therocks] #1622958
05/21/14 04:48 PM
05/21/14 04:48 PM
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Posts: 20,640
in a cattle trailer down by th...
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Guitar Jones Offline
Paddle faster! I hear banjo music!
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Quote:

94 should still be double flare.I cant remember when they went to the bubble flares.Adapters are avaliable to go to standard lines though.Rocky




My 96 was double flare, but either way it's just a tool and a little practice.


"Follow me the wise man said, but he walked behind"


'92 D250 Club Cab CTD, 47RH conversion, pump tweaks, injectors, rear disc and hydroboost conversion.
'74 W200 Crew Cab 360, NV4500, D44, D60 and NP205 divorced transfer case. Rear disc and hydroboost coming soon!
2019 1500 Long Horn Crew Cab 4WD, 5.7 Hemi.
Re: 1994 Ram 2500 brake lines [Re: Guitar Jones] #1622959
05/22/14 09:15 PM
05/22/14 09:15 PM
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dogdays Offline
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Go to your auto parts store and buy some 90/10 copper/nickel brake line. It's certified for brakeline use, doesn't corrode, and is much easier to flare.

It's what comes on every Volvo now.

http://shop.advanceautoparts.com/p/nicop...-325/16190029-p
http://www.jegs.com/p/JEGS-Performance-P...111534/10002/-1

R.

Last edited by dogdays; 05/22/14 09:18 PM.
Re: 1994 Ram 2500 brake lines [Re: dogdays] #1622960
05/23/14 10:20 AM
05/23/14 10:20 AM
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Posts: 1,412
E Central IN
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nd65 Offline OP
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The copper line is interesting. I had a buddy give new steel for free last night.

Is there anything out of the ordinary to bleed the brakes on this truck? There are, what I am guessing, a couple of ABS moudules plumbed near the MC.

Re: 1994 Ram 2500 brake lines [Re: nd65] #1622961
05/24/14 03:41 PM
05/24/14 03:41 PM
Joined: Dec 2009
Posts: 20,640
in a cattle trailer down by th...
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Guitar Jones Offline
Paddle faster! I hear banjo music!
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in a cattle trailer down by th...
Quote:

The copper line is interesting. I had a buddy give new steel for free last night.

Is there anything out of the ordinary to bleed the brakes on this truck? There are, what I am guessing, a couple of ABS moudules plumbed near the MC.




There shouldn't be. Just follow the normal procedure, bleed master first, then start at the right rear, left rear, right front then left front.


"Follow me the wise man said, but he walked behind"


'92 D250 Club Cab CTD, 47RH conversion, pump tweaks, injectors, rear disc and hydroboost conversion.
'74 W200 Crew Cab 360, NV4500, D44, D60 and NP205 divorced transfer case. Rear disc and hydroboost coming soon!
2019 1500 Long Horn Crew Cab 4WD, 5.7 Hemi.
Re: 1994 Ram 2500 brake lines [Re: Guitar Jones] #1622962
05/25/14 09:25 AM
05/25/14 09:25 AM
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finn Offline
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The parts store will have an adapter to join the sae 3/16 line and 1/4 in fittings to the master cylinder. No flairing necessary.

Most likely all, or most all of the lines are bad and should be replaced. A propane torch and vice grips are your friends.







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