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WHY WOULD U REDUCE CRANK COUNTER WEIGHTS #1160335
01/18/12 08:19 PM
01/18/12 08:19 PM
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Have read a couple of post relating to reducing the outside diameter of a cranks counter weights. Why would u want to or need to do this


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Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: SCATPACK 1] #1160336
01/18/12 08:26 PM
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to reduce rotational weight, and for short rod/low deck combos with long strokes for piston skirt clearance

Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: SCATPACK 1] #1160337
01/18/12 08:35 PM
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It is usually done on Mopar BB or Hemi cranks being cut down to use in low deck blocks You cut the counterweights down to clear the main webs as well as cutting down the main sizes. Another reason to do this is to reduce rotational weight in the crank when your switching to ultra lightweight racing parts, rods, pistons and writs pins


Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: SCATPACK 1] #1160338
01/18/12 09:02 PM
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I do it to MOST of my cranks for 3 reasons... 1 to get
the counter weight close for balancing... 2, move the
weight in closer to the center line so it can accelerate
quicker and 3, move it farther away from the oil

Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: MR_P_BODY] #1160339
01/18/12 09:16 PM
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Ok. Makes good sense to me.


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Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: MR_P_BODY] #1160340
01/18/12 09:47 PM
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Quote:

I do it to MOST of my cranks for 3 reasons... 1 to get
the counter weight close for balancing... 2, move the
weight in closer to the center line so it can accelerate
quicker and 3, move it farther away from the oil



Number 1 and 2 contradict each other.


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Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: bwdst6] #1160341
01/18/12 09:59 PM
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Not if you're balancing to a light rod/piston assembly.


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Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: bwdst6] #1160342
01/18/12 10:00 PM
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Quote:

Quote:

I do it to MOST of my cranks for 3 reasons... 1 to get
the counter weight close for balancing... 2, move the
weight in closer to the center line so it can accelerate
quicker and 3, move it farther away from the oil



Number 1 and 2 contradict each other.




Not really.... if you run light parts you dont need
all that weight out far from center line

Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: 23T Hemmee] #1160343
01/18/12 10:07 PM
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Quote:

Not if you're balancing to a light rod/piston assembly.


the absolute value to counterbalance is irrelevant. Whatever the number you determine to balance will result in the same rotational inertia regardless of diameter. If you want the weight on a smaller diameter you will add more of it!


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Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: bwdst6] #1160344
01/18/12 10:26 PM
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If you find your crank is heavy for your parts. You have a choice either cut holes on every counterweight to get in balance or simply trim the counterweights until you get close.


Career best 8.02 @ 169 at 3050# and 10" tires small block power.
Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: bwdst6] #1160345
01/18/12 10:27 PM
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Quote:

Quote:

Not if you're balancing to a light rod/piston assembly.


the absolute value to counterbalance is irrelevant. Whatever the number you determine to balance will result in the same rotational inertia regardless of diameter. If you want the weight on a smaller diameter you will add more of it!




Basically, it is much more efficient to cut down the overall diameter of the counterweights to eliminate the unneeded weight to balance rather than keep the overall diameter the same and drill them full of holes to reduce the weight.

The smaller radius will allow for faster accelleration as well as reduced windage. I believe it will also reduce the stress/flex the crank experiences.

Last edited by Locomotion; 01/18/12 10:29 PM.
Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: Leon441] #1160346
01/18/12 10:32 PM
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Quote:

If you find your crank is heavy for your parts. You have a choice either cut holes on every counterweight to get in balance or simply trim the counterweights until you get close.




Yep... if you need to drill... turn it down more...
but alot of the guys that balance find it easier to drill

Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: MR_P_BODY] #1160347
01/18/12 10:36 PM
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You have to do a little bit of math to figure out how much material to remove in order to balance the crank when turning. I usually try to get the crank within 50 grams on the lathe and then let the balance guy finish the job on the balance machine.

Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: Locomotion] #1160348
01/18/12 11:15 PM
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Quote:

Basically, it is much more efficient to cut down the overall diameter of the counterweights to eliminate the unneeded weight to balance rather than keep the overall diameter the same and drill them full of holes to reduce the weight.

The smaller radius will allow for faster accelleration as well as reduced windage. I believe it will also reduce the stress/flex the crank experiences.


this is true only if you need to lose weight! Also, the smaller diameter does reduce Windage but does not effect acceleration. Rotational inertia effects acceleration which like I said remains constant per your desired weight to counterbalance. Ditto with flex/stess.


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Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: bwdst6] #1160349
01/19/12 12:15 AM
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Quote:

Quote:

Basically, it is much more efficient to cut down the overall diameter of the counterweights to eliminate the unneeded weight to balance rather than keep the overall diameter the same and drill them full of holes to reduce the weight.

The smaller radius will allow for faster accelleration as well as reduced windage. I believe it will also reduce the stress/flex the crank experiences.


this is true only if you need to lose weight! Also, the smaller diameter does reduce Windage but does not effect acceleration. Rotational inertia effects acceleration which like I said remains constant per your desired weight to counterbalance. Ditto with flex/stess.





Let me present my theory/question in a simpler form;

You're saying that a 10 lb 5" diameter wheel is not easier to accellerate than a 10 lb 10" wheel??? (Representing short cut counterweight vs tall drilled counterweight to achieve the same balance.) Despite the similar weight, wouldn't the larger wheel with weight further out be a little more difficult to accellerate? After all, the larger diameter has further to travel than the smaller diameter.

I said "similar" because less weight would be required to balance as the counterweight is moved further out. But the extended travel radius would have to be a hinderance.

Am I getting in over my head and/or would this require some complicated mathamatical formulas to prove or disprove?

Last edited by Locomotion; 01/19/12 12:17 AM.
Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: Locomotion] #1160350
01/19/12 12:27 AM
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if you have two crankshafts with identical weights, but crank # 1 has a circumference of 8" and crank # 2 has a circumference of 6", crank # 2 will need less force to accelerate because the mass is closer to the center of mass.

simple way to prove it to yourself. tie a 1 lb weight on a string 3 feet long, make up another one with a string 1 foot long. twirl them both and see which one is easier.

keep in mind that a crankshaft in a practical application still needs to overcome the forces working against it outside of the engine such as more rotating mass, vehicle weight, etc.
in some cases a heavier rotating assembly can be more beneficial to overall performance. i.e. heavy vehicle with a high reving, low torque small CID engine.

Last edited by Performance Only; 01/19/12 12:33 AM.

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Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: Locomotion] #1160351
01/19/12 12:47 AM
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Quote:



Let me present my theory/question in a simpler form;

You're saying that a 10 lb 5" diameter wheel is not easier to accellerate than a 10 lb 10" wheel???



No, obviously not. First of all that assumes a homogeneous disk with one material. Real cranks have mallery (spelling?) possibly, undercut counterweights sometimes and somtimes holes on the OD. When one goes to balance a crank the weight of the pistons, rods, underbalance/overbalance gives you a bob weight. That tells you a rotation mass you need to counter balance. That's set!!! To counterbalance it you either need to put less mass on a large diameter or more mass on a small diameter. But it will be the same rotational mass. And will be the same to accelerate! F=ma. In a rotational system. If F remains constant and m (rotational mass) remains constant then a remains constant.


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Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: bwdst6] #1160352
01/19/12 01:16 AM
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I think every one is right !
Lite weight is always good, can be less bearing fatigue, mains can see longer use, increase in rpm range.
Thus more harmonics the block has to endure,
Loss of 'initial hit' over come by increase in tq rate of stahl, thus increasing thrust bearing issues?
OO the domino effect, Ain't it great!!
I will do it to clear the block,other wise I don't worry about it.


Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: bwdst6] #1160353
01/19/12 01:24 AM
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I understand the "set" amount of rotational mass required to balance a rotating assembly. We're just saying that the distribution of that mass away from the centerline will affect how quickly the rotating assembly can be accelerated.

I'm tired, gotta work early tomorrow & all this thinking is giving me a headache! G'nite.

Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: Performance Only] #1160354
01/19/12 01:25 AM
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Quote:

if you have two crankshafts with identical weights, but crank # 1 has a circumference of 8" and crank # 2 has a circumference of 6", crank # 2 will need less force to accelerate because the mass is closer to the center of mass.

Nunber 2 will meed more weigts because tre mass is closer

Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: Locomotion] #1160355
01/19/12 01:37 AM
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Quote:

We're just saying that the distribution of that mass away from the centerline will affect how quickly the rotating assembly can be accelerated.



Yeah, I know. And That's incorrect. If the moment of inertia is the same than rotational acceleration is the same. This is just high school physics.

If you want to keep the mass closer to the centerline you'll need to add more of it to keep balance.


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Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: bwdst6] #1160356
01/19/12 01:57 AM
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Quote:

Quote:

We're just saying that the distribution of that mass away from the centerline will affect how quickly the rotating assembly can be accelerated.



Yeah, I know. And That's incorrect. If the moment of inertia is the same than rotational acceleration is the same. This is just high school physics.

If you want to keep the mass closer to the centerline you'll need to add more of it to keep balance.




you would really need to understand how engines are balanced to understand why it's not as simple as you think.
here's a little more info compliments of the internet.

Moment of inertia is the term used to measure or quantify the amount of mass located at an object's extremities. For example if all the mass of an object was located in a small compact size (like a lead ball) its moment of inertia would be small compared to the same amount of mass shaped into a dumbell. Because a dumbell has most of its mass located farther from its center. But there is a "qualification" here. Moment of inertia is calculated relative to a hypothetical spin axis. Once you choose the spin axis then you calculate the moment of inertia by multiplying the mass times its distance to the spin axis squared; I = MR^2
So in the example between the sphere and the dumbell the moment of inertia of the dumbell would be significantly larger relative to a spin axis perpendicular to the dumbell length. If you instead choose your spin axis to lie thru the dumbell parallel to its length then its moment of inertia,relative to this axis, would be much smaller because the mass would be located closer to that axis. And ,in fact, it might even be smaller then the moment of inertia of a sphere about an axis thru its center.
A way to store kinetic energy is with a spinning object. In calculating how much energy would be stored in a spinning object the energy is proportional to the moment of inertia. So all other things being equal you would choose a spin axis and object shape that gave you the largest moment of inertia for maximum stored energy.


Last edited by Performance Only; 01/19/12 02:04 AM.

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Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: bwdst6] #1160357
01/19/12 02:47 AM
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An easy way for a high school class to prove this would be to remove a broom stick from your broom. Drill a hole in the center of the end, install a lag screw into hole cut the head off the screw. Now chuck a cordless drill motor up. Now pull the trigger as fast as you can and feel how little rotational resistance and how quickly it reaches top RPM. Very little resistance felt and up to speed quickly.. REMOVE CUT OFF LAG SCREW!! Now drill a 3/8 hole in the middle of its length, install 3/8 bolt into the hole, tighten the nut and bolt so the handle will not spin on the bolt. Be sure to use a bolt long enough for the same drill motor to chuck up to. Pull the trigger feel the rotational force act apon your wrist how long did it take to reach top speed? Much more force and much longer. Smaller counter weight good. Larger bad even if its same weight. Class dismissed.

Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: Performance Only] #1160358
01/19/12 02:47 AM
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Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: JohnRR] #1160359
01/19/12 02:58 AM
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Of course - if XYZ Crankshafts wanted the crank lighter, they would have done it themselves.
Remember, these are the people who carefully contour their throw arms and counterweights exactly the same on the leading and trailing edges (examine some photos), because engines sometimes run backwards...

I'll learn eventually that some requests for comment actually mean "please tell me that the decision I've already made is right".

Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: polyspheric] #1160360
01/19/12 04:25 AM
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Me thinks we have a person on here discussing theory versus real world experiences Not all "theorys" are accurate, especially when it comes to racing Do you know how much a NASCAR Cup crankshaft weighs? Have you ever seen a state of the art racing crank that is pendulum cut and made to be as lightweight as possible? And had the counterbalances moved off center to extend crankshaft life at 9000 RPM+ Lots of modifying parts after the all theorys are outrun (thrown out to go faster)
I like the idea that we never outrun progress, if we keep our minds open to learning and experimenting


Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: bwdst6] #1160361
01/19/12 06:13 AM
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Quote:

Quote:

We're just saying that the distribution of that mass away from the centerline will affect how quickly the rotating assembly can be accelerated.



Yeah, I know. And That's incorrect. If the moment of inertia is the same than rotational acceleration is the same. This is just high school physics.

If you want to keep the mass closer to the centerline you'll need to add more of it to keep balance.



Yes, I would do it your way, and it is also proven (refer to Cab Burge below) in the racing crankshaft where they put the weight in the periferi (mallory metal on pendulum throws), even undercut the throws to take away dead weight. Turning down the throws on another engine is going in the opposite direction, It is all about balancing forces most efficiently, and get the total weight as low as possible.
Another way to do it is like Frod and GeM do, to save an ounce of cheap material (to gain profit) by putting the mass externally to the damper and flexplate. Increases stress (if you can really say these engines are stressed!) but saves on total weight. Most efficient way to reduce the crankthrow for total weight saving would be to cut the sides from them, and keep the mass opposite of the crankpin where it generates most of the counterforces for balancing the rod/piston assy.
My

Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: Oyvind Mopar] #1160362
01/19/12 07:57 AM
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Quote:

If you want to keep the mass closer to the centerline you'll need to add more of it to keep balance.




Technically/Mathematicly, that line is correct.
But not in real life.
Because, going from stock to a performance engine, balancing a (stock or new) crank never means 'adding' weight somewhere.
If you need to do that, you've screwed up earlier and now need to fix your mistake.
Race parts are pretty much always lighter than factory parts.

Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: SCATPACK 1] #1160363
01/19/12 10:23 AM
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I'm just curious for the sake of being curious here...lol...I know some engineers, I know some very well " entrenched" shops who do some pretty technical builds shall we say,I know some NASCAR guys, I know some everyday guys who build a lot, I know some manufacters that BUILD and engineer these cranks, and I have my own 27 years experience and so forth and my current engine shop.

My simple question is here, how many of the guys responding own, operate, or HAVE operated a crank balancer? Not just watched one run, not watched their crank get balanced, but actually DID it?
We have 27 something responses, lets see how it shakes out.

How many guys have built over 100 engines, over say 35 engines, and how many maybe 5 or less engines?

My opinion is there is a TREMENDOUS mix of theory and reality here. What SHOULD work, what COULD work, and what DOES work.My point being, both sides have valid points, but I think in REALITY, in an engine, under load, accelerating down a track, things arent always as assumed. I know some things ( that I am not going to get into a debate on...lol) thaty absolutely DO work, in a stock eliminator car, that most of you would say is wrong.It goes against much of the theory, but in a practical mans thinking, makes sense.It revolves around the 4 speed components, and involves some of what is being discussed here.

No finger pointing, just some things that popped up in my mind while reading this. I have my own curiosity is all.....carry on

Hey, its cold and wintertime, I'm just thinking.


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WD for Diamond Pistons,Sidewinder cylinder heads, Wiseco, K1 rods and cranks,BAM lifters, Morel lifters, Molnar Technologies, Harland Sharp, Pro Gear, Cometic, King Engine Bearings and many others.
Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: CompWedgeEngines] #1160364
01/19/12 11:03 AM
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I am in the 5 or less category.
To answer the OP question, I would say the least technical answers would be 1: for clearance issues, and 2: to aid in the balancing procedure. After that I would guess to modify the effects on acceleration. But then again, I am not an engine builder, nor do I claim to be.

Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: CompWedgeEngines] #1160365
01/19/12 11:06 AM
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I have actually balanced 4 cranks(my own stuff) on
a balancer(using the shops balancer)before that
they (shop) did the balancing and I've built a
FEW engines

Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: MR_P_BODY] #1160366
01/19/12 11:46 AM
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I am a mechanical engineer MSc, and own my enginebuilding shop. I have a crankshaft balancer, and do most type of jobs. I would fit in the 35+ engines category since the last 3 years in business (plus a number of engines for myself and friends since 1973), spread on different brands but mostly Mopars. I have also worked myself up in the practical machining and engine building, and enjoy Moparts and all the good comments here from us oldtimers. And, I do not think there is a mismatch between theory and practice, it is a matter of using the right comparisons.

Re: WHY WOULD U REDUCE CRANK COUNTER WEIGHTS [Re: BigBlockMopar] #1160367
01/19/12 12:26 PM
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Backwater, PA
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bwdst6 Offline
Bob George Racing #1 Fan
bwdst6  Offline
Bob George Racing #1 Fan
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Joined: Feb 2007
Posts: 970
Backwater, PA
Quote:


Technically/Mathematicly, that line is correct.
But not in real life.
Because, going from stock to a performance engine, balancing a (stock or new) crank never means 'adding' weight somewhere.
If you need to do that, you've screwed up earlier and now need to fix your mistake.
Race parts are pretty much always lighter than factory parts.


That's because the pistons and rods are usually lighter than stock, so you need less to counterbalance.

Look, if keeping the mass close to centerline is the ideal you would see high end cranks with 3" crank throughs loaded with Mallory. Or better yet 2" or less loaded up with depleted uranium or some crazy dense material. But what you DO see is undercut throughs with thicker sections on their outside diameter.


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