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Need basic schooling on fusible links, please #1109844
11/08/11 11:33 PM
11/08/11 11:33 PM
Joined: Jan 2003
Posts: 7,539
Albany, NY
67SATisfaction Offline OP
The member whose name is actually Art
67SATisfaction  Offline OP
The member whose name is actually Art

Joined: Jan 2003
Posts: 7,539
Albany, NY
Is the fusible link integral to the wire that runs between the firewall relay and the main firewall electrical connector? On a 1965, if that matters.

I'm checking the wiring on my dismantled '65 Satellite and I can tell there's a homemade wire with home-crimped terminals running there. I know what they look like, and I see no F.L. anywhere. This leads me to believe some previous owner ditched the fusible link and just ran straight wire.

I don't want to burn up my electrical system (or car for that matter). I see I can get them repop from YearOne, etc.

Thanks,
-Art


65 Satellite hardtop 361/4bbl console 727 2.76
67 Satellite convert 383/2bbl column 727 3.23
67 Lancia Fulvia Sport 1.3 Zagato. Alloy body, 1.3L V4 DOHC 4-spd
67 Lancia Fulvia Rallye 1.3. Alloy panel, 1.3L V4 DOHC 4-spd
71 Alfa Romeo GT Junior 1300 Zagato, 1.3L 4cyl DOHC hemi 5-spd
82 Alfa Romeo GTV6 2.5L SOHC hemi V6 5-spd transaxle
75 Maserati Bora US spec 4.9L DOHC hemi V8 5-spd ZF
77 Maserati Khamsin Euro spec 4.9L DOHC hemi V8 5-spd ZF
07 Aston Martin DB9 6.0L DOHC V12 6spd transaxle
Re: Need basic schooling on fusible links, please [Re: 67SATisfaction] #1109845
11/08/11 11:55 PM
11/08/11 11:55 PM
Joined: Sep 2003
Posts: 1,168
Vancouver, WA
MoparMarq Offline
super stock
MoparMarq  Offline
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Posts: 1,168
Vancouver, WA
If the PO ditched the FL, perhaps there was a reason he did so - maybe it was getting fried due to some other problem that may still exist.

Anyhoo, FL generally is, IIRC, 2 gauge sizes smaller than the wire it serves to protect. If the FL was on a 10 gauge wire, FL should be 14 gauge, I believe. You can make one pretty cheap. THe FL wires are available as kits in any electrical supply section of the auto parts store. Easier - and cheaper - than buying a whole repop harness. Although, if your whole harness is hacked up, a new one might be more accurate and/or less prone to overheating/frying your car.

Re: Need basic schooling on fusible links, please [Re: MoparMarq] #1109846
11/09/11 12:11 AM
11/09/11 12:11 AM
Joined: Apr 2007
Posts: 905
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zrxkawboy Offline
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Mopar Marq is correct about fusible links. One thing I'll add: the f.l. is not an ordinary piece of wire that happens to be 2 gauge sizes smaller. It has special insulation that is flame-resistant. So, don't be tempted to splice in a length of smaller wire.


It's Swifty! Swifty, you toad sucker!
Re: Need basic schooling on fusible links, please [Re: 67SATisfaction] #1109847
11/09/11 12:21 AM
11/09/11 12:21 AM
Joined: Sep 2011
Posts: 1,487
STL
cdstl Offline
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I was at NAPA and asked about fusible links. They were in a book and they can get them. Any idea about how they would be marked? By Amps or as you said wire size?

Thanks,


1972 Cuda 340 4 speed, 2001 Ram CTD 4x4 6 speed, 1970 Duster 408 4 speed, 1996 Ram 5.9 2x4 auto, 1965 Coronet 500
Re: Need basic schooling on fusible links, please [Re: cdstl] #1109848
11/09/11 12:27 AM
11/09/11 12:27 AM
Joined: Oct 2010
Posts: 183
Eden, Texas
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Strawdawg Offline
member
Strawdawg  Offline
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Posts: 183
Eden, Texas
they are marked by size, and, they should be four sizes smaller than the wire they are protecting

http://www.madelectrical.com/catalog/fusible-link.shtml

http://minimopar.knizefamily.net/electrical-links.html

Some times I see two sizes smaller suggested, but, normally, it is four

Last edited by Strawdawg; 11/09/11 12:31 AM.

Steve
Re: Need basic schooling on fusible links, please [Re: Strawdawg] #1109849
11/09/11 12:43 AM
11/09/11 12:43 AM
Joined: Nov 2003
Posts: 36,041
Lincoln Nebraska
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RapidRobert Offline
Circle Track
RapidRobert  Offline
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Joined: Nov 2003
Posts: 36,041
Lincoln Nebraska
Quote:

Some times I see two sizes smaller suggested, but, normally, it is four


Dawg, to clarify, An 8 gauge circuit protected by an 12 ga FL (12-8= 4, that's 4 math numbers difference) and gauges are even #'s so an 12 ga FL is 2 (ga) sizes smaller than an 8 ga circuit (12-10-8= 2 sizes different). So would that be 4 sizes or 2 sizes


live every 24 hour block of time like it's your last day on earth
Re: Need basic schooling on fusible links, please [Re: RapidRobert] #1109850
11/09/11 12:55 AM
11/09/11 12:55 AM
Joined: Oct 2010
Posts: 183
Eden, Texas
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Strawdawg Offline
member
Strawdawg  Offline
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Joined: Oct 2010
Posts: 183
Eden, Texas
LOL...Excellent point, Robert!


Steve
Re: Need basic schooling on fusible links, please [Re: cdstl] #1109851
11/09/11 01:20 AM
11/09/11 01:20 AM
Joined: Sep 2003
Posts: 1,168
Vancouver, WA
MoparMarq Offline
super stock
MoparMarq  Offline
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Joined: Sep 2003
Posts: 1,168
Vancouver, WA
Quote:

I was at NAPA and asked about fusible links. They were in a book and they can get them. Any idea about how they would be marked? By Amps or as you said wire size?

Thanks,




FLs use a specific type of wire. Don't know what kind - others may be able to chime in, but it is rather flexible and different than regular wire.

As to wire sizing, there are wire gauge sizing charts on the backs of some wire packages, and probably lots out there on the www. that can give the right wire size (and FL size) to use on a circuit, if the load is known. A search like "12V wire gauge table" or similar might get you something.

Re: Need basic schooling on fusible links, please [Re: MoparMarq] #1109852
11/09/11 11:49 AM
11/09/11 11:49 AM
Joined: Jan 2010
Posts: 329
Orange Park, FL
MRHWS Offline
enthusiast
MRHWS  Offline
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Joined: Jan 2010
Posts: 329
Orange Park, FL
My understanding is a fusible link is 4 gauge smaller than the wire it is used to protect. It has a different rubber coating and softer wire that is designed to burn out before the main wire. Napa sells them in various gauges for a couple $$$. Like said previous, if yours was replaced, there was a short somewhere and may still exist.


1973 Charger SE 1974 Charger Rallye 440 Aztec 2008 Charger SRT8






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