Before you decide it's the thrust block fighting you try loosening the nuts holding the other axle in & see if the axle currently giving you problems goes in...If it does than yeah you have to deal with the thrust block...But if it doesn't the most likely you have a slight misalignment of the splines in the side gear & the cone...My picture below is of a clutch but cones have a similar spline design... If thats the problem tighten the nuts on the first axle then loosen the nuts on the problem axle slightly & mount a wheel with a couple lugs, you don't need the brake drum... Now grab the wheel & try twisting/rocking the wheel while pushing inward...You should feel the axle move inward if/when the splines align...

FWIW my understanding is with the clutch style you need to remove the thrust pins but the cone style the block doesn't need to be removed...

5042006-trac-loc005.jpg (64 downloads)
Last edited by 1_WILD_RT; 02/21/09 03:17 PM.