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Melling Big Block HV Pump Shaft Siezed - Anyone Else? #984376
05/01/11 10:49 PM
05/01/11 10:49 PM
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Maryland
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Dads426 Offline OP
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Had 7 passes on the new motor and on the drive back to the pits oil pressure falls to 30 lbs and the motor starts knocking. Pulled the pan & #2 main is down to copper, #3 rod is worn with no crush. All other bearings OK. Thought the bypass stuck so I pulled the pump and the drive in the pump won't turn. Put a spare drive shaft in it and it turns, but takes a lot of force. Pulled the pump apart and the shaft is not scored, but the fit in the pump is very tight. It spun freely when it was put together. Anyone else have this problem? I have a spare pump that turns freely, but reluctant to use it. Any thoughts? Why did only #2 main wipe? Crank was not hurt. Tempted to throw new bearings in it and a new pump and try it again

6612861-bearings001.jpg (165 downloads)


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Re: Melling Big Block HV Pump Shaft Siezed - Anyone Else? [Re: Dads426] #984377
05/01/11 11:03 PM
05/01/11 11:03 PM
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Northern Indiana
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In my opinion that engine must be torn down and gone through completely.Trash from the bearings could be anywhere waiting t tear something else up.
I would think the bearing wear would be from a piece of something lodged in the oiling hole blocking flow,hard to tell for sure without looking at everything.I would bet the crankshaft would at least need polished.
Keith

Re: Melling Big Block HV Pump Shaft Siezed - Anyone Else? [Re: Dunnuck Racing] #984378
05/01/11 11:11 PM
05/01/11 11:11 PM
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Rock Springs
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Quote:

In my opinion that engine must be torn down and gone through completely.Trash from the bearings could be anywhere waiting t tear something else up.
I would think the bearing wear would be from a piece of something lodged in the oiling hole blocking flow,hard to tell for sure without looking at everything.I would bet the crankshaft would at least need polished.
Keith



I agree
Look close at those rod bearings, they are the last to see oil. And some time the cap side looks good and the upper rod shell is toast. More so opposite for the mains.
Have a old friend that has been building and racing Mopars for as many years that I have been around. I once mentioned Melling Oil pumps... he says JUNK... Not really given a reason, but he prefers TRW/Speed Pro and Sealed power pumps..
I like the original oil pumps off old engines.. People will trash them, I will dig them out and pull them apart... I have found some good ones too.


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Re: Melling Big Block HV Pump Shaft Siezed - Anyone Else? [Re: Bob_Coomer] #984379
05/01/11 11:31 PM
05/01/11 11:31 PM
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Maryland
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I was able to pull both halves on #3 and they were very worn, but not down to copper. Number 2 rod which is fed from the same main was OK. I was able to polish the crank in the block with 600 grit and crocus cloth (picture is before polishing). Oil holes in the crank are clear; not sure about the block. I may end up pulling it; I do have a spare shortblock.

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Re: Melling Big Block HV Pump Shaft Siezed - Anyone Els [Re: Dads426] #984380
05/02/11 12:46 AM
05/02/11 12:46 AM
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gulfport, ms, west mi
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Quote:

I was able to pull both halves on #3 and they were very worn, but not down to copper. Number 2 rod which is fed from the same main was OK. I was able to polish the crank in the block with 600 grit and crocus cloth (picture is before polishing). Oil holes in the crank are clear; not sure about the block. I may end up pulling it; I do have a spare shortblock.




Your kidding , right? polishing the crank in the block? maybe thats why you have a problem with your engine now. How are you going to clean the grit out and other debree that the bearings pealed off? Do yourself a favor and pull the engine apart, clean and inspect it will be cheaper than just putting in another set of bearings and blowing it completely up.


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Re: Melling Big Block HV Pump Shaft Siezed - Anyone Else? [Re: Bob_Coomer] #984381
05/02/11 01:02 AM
05/02/11 01:02 AM
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Pacific NW USA
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Quote:

Quote:

In my opinion that engine must be torn down and gone through completely.Trash from the bearings could be anywhere waiting t tear something else up.
I would think the bearing wear would be from a piece of something lodged in the oiling hole blocking flow,hard to tell for sure without looking at everything.I would bet the crankshaft would at least need polished.
Keith



I agree
Look close at those rod bearings, they are the last to see oil. And some time the cap side looks good and the upper rod shell is toast. More so opposite for the mains.
Have a old friend that has been building and racing Mopars for as many years that I have been around. I once mentioned Melling Oil pumps... he says JUNK... Not really given a reason, but he prefers TRW/Speed Pro and Sealed power pumps..
I like the original oil pumps off old engines.. People will trash them, I will dig them out and pull them apart... I have found some good ones too.




This from 440Source:

Quote:

Melling M-63HV High volume oil pump assembly. Completely brand new, assembled and ready to install. Currently, the only manufacturer of aftermarket oil pumps for the big block Chrysler is Melling Engine Parts. Melling has been in business since 1947, for over 6 decades. They currently manufacture over 3 million oil pumps every year. For most all applications, we recommend the high volume unit, M63HV. Aside from the billet and aluminum racing pumps made by Milodon, Keith Black and others, Melling is THE only source for stock replacement type cast iron pumps. Don't forget gaskets and attaching bolts as well (listed separately.) - http://store.440source.com/Melling-M-63HV-High-Volume-Oil-Pump-New/productinfo/M63HV/




Does TRW/Speed Pro, Sealed Power make their own pumps and if not is Melling their supplier?

I was advised by a friend after I built my 440 and had it on the road to take the Melling oil pump apart and make sure there were no shavings inside it. Luckily I didn't have any problems as it was too late.

Re: Melling Big Block HV Pump Shaft Siezed - Anyone Else? [Re: CompSyn] #984382
05/02/11 01:21 AM
05/02/11 01:21 AM
Joined: Mar 2007
Posts: 3,300
Northern Indiana
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Not sure if Melling is the only one casting these or not,but the last few castings I have seen leave a lot to be desired.There is a lot of casting flash left around the inlet/outlet ports that needs massaged.I could see it breaking off and causing some real issues.
Keith

Re: Melling Big Block HV Pump Shaft Siezed - Anyone Els [Re: rowin4] #984383
05/02/11 08:40 AM
05/02/11 08:40 AM
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Maryland
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Dads426 Offline OP
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Quote:

Your kidding , right? polishing the crank in the block? maybe thats why you have a problem with your engine now. How are you going to clean the grit out and other debree that the bearings pealed off? Do yourself a favor and pull the engine apart, clean and inspect it will be cheaper than just putting in another set of bearings and blowing it completely up.




I was able to polish the crank with a long piece of 600 grit and crocus cloth, rotating the crank 90 degrees 4-times and pulled #2 & #3 rods to flush out the oil passages. I did that just to see if it would clean up. The motor was pristine when it went together. I am concerned that only #2 main went bad, so we will pull it and check the passages and cam bearings.



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Re: Melling Big Block HV Pump Shaft Siezed - Anyone Else? [Re: Dunnuck Racing] #984384
05/02/11 08:41 AM
05/02/11 08:41 AM
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North Carolina
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Melling oil pumps are fine. I have used and sold literally hundreds of them. As with all parts they should be dissassembled and checked for burrs and shavings. Clean it and reassemble. There is practially one on every HP mopar in America.
Todd

Re: Melling Big Block HV Pump Shaft Siezed - Anyone Else? [Re: Dunnuck Racing] #984385
05/02/11 02:20 PM
05/02/11 02:20 PM
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Rio Linda, CA
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I had a brand new Melling HV pump seize while priming the engine with a drill. While I had taken great care to pre-lube the rotors and pack the cavities with Vaseline I hadn't thought to lube the inner rotor shaft.

I had never pre-lubed a rotor shaft on many previous builds and never had a problem (I thought) but a dry rotor shaft might cause some minor galling that doesn't appear as a problem until later.


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Re: Melling Big Block HV Pump Shaft Siezed - Anyone Els [Re: Dads426] #984386
05/02/11 02:50 PM
05/02/11 02:50 PM
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organ
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Quote:

Quote:

Your kidding , right? polishing the crank in the block? maybe thats why you have a problem with your engine now. How are you going to clean the grit out and other debree that the bearings pealed off? Do yourself a favor and pull the engine apart, clean and inspect it will be cheaper than just putting in another set of bearings and blowing it completely up.




I was able to polish the crank with a long piece of 600 grit and crocus cloth, rotating the crank 90 degrees 4-times and pulled #2 & #3 rods to flush out the oil passages. I did that just to see if it would clean up. The motor was pristine when it went together. I am concerned that only #2 main went bad, so we will pull it and check the passages and cam bearings.



that engine needs to be COMPLETELY torn down, inspected, cleaned, and repaired/ replaced as necessary. my guess is the oil pump failure was secondary to another problem. that engine needs to be inspected with the finest tooth comb.


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Re: Melling Big Block HV Pump Shaft Siezed - Anyone Els [Re: maximum entropy] #984387
05/02/11 03:24 PM
05/02/11 03:24 PM
Joined: Feb 2003
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Someplace you aren't
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SomeCarGuy Online content
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I had a Melling pump die on me after less than 1000 miles in 2009.

I had taken it apart before use, everything checked out OK.

Replaced with a Sealed Power. Hope that Melling didn't make it.


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Re: Melling Big Block HV Pump Shaft Siezed - Anyone Els [Re: SomeCarGuy] #984388
05/02/11 09:32 PM
05/02/11 09:32 PM
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NE Ohio
DoubleD Offline
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If you seize a pump - usually it breaks the hex end off the shaft - My guess is your clearances were not right or you were sucking the pan dry - either way - that thing needs to come apart or it will come apart by itself if you cobble it back together again. Big block oil pumps are pretty stout by design and rarely fail by themselves - usually they fail when junk gets run through them.

Re: Melling Big Block HV Pump Shaft Siezed - Anyone Els [Re: DoubleD] #984389
05/02/11 09:41 PM
05/02/11 09:41 PM
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NC
440Jim Offline
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Quote:

If you seize a pump - usually it breaks the hex end off the shaft - My guess is your clearances were not right or you were sucking the pan dry - either way - that thing needs to come apart or it will come apart by itself if you cobble it back together again. Big block oil pumps are pretty stout by design and rarely fail by themselves - usually they fail when junk gets run through them.




But I can't rule out a pump problem. But the pump may have failed from the bearing debris.

Re: Melling Big Block HV Pump Shaft Siezed - Anyone Els [Re: 440Jim] #984390
05/02/11 09:48 PM
05/02/11 09:48 PM
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That is what I was thinking. The pump will seize very quickly if any bearing trash gets in it. I've lost several engines over the years that way. A rod bearing starts to let go and then the pump seizes and then it goes down hill from there.

Re: Melling Big Block HV Pump Shaft Siezed - Anyone Els [Re: 440Jim] #984391
05/02/11 09:50 PM
05/02/11 09:50 PM
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Florida STAYcation
BeEtLeJuIcE ! Offline
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YOU SHOULD have been running some of that 10$ a quart SYN stuff .....you know that stuff that some claim you could drain the oil and run it for miles WITH OUT any oil ..... ...some of those claims they make ....

BUMMER about your prob though ...seriously. I also agree .. the motor should come out to be safe.

GOOD luck ...It could only need new bearings and maybe a crank polish.

Re: Melling Big Block HV Pump Shaft Siezed - Anyone Els [Re: BeEtLeJuIcE !] #984392
05/02/11 10:04 PM
05/02/11 10:04 PM
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Maryland
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Dads426 Offline OP
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Thanks for the replies. I decided to pull the motor and put in the spare 493. I will go over the entire motor with a fine tooth comb. It is too nice a shortblock to just throw bearings in and risk losing it. I did get a reply from melling and they want the pump back. The shaft is not scored; it is just really tight in the pump housing; like the clearance closed up or the shaft is bent. I have other rotors, so I may see if it is a bad rotor or pump housing (just to see what is wrong). The intermediate shaft was not twisted nor was the bronze gear worn (as hard as the pump was to turn I expected to find a problem there).

With all the oil flying around in there, that is the last place I expected to run dry. But, I agree with Andy (BTW, love your book). I think the bearing started to go or something got into the pump and caused the problems. Good thing it didn't happen at 134 mph (Oil pressure dropped on the return road).



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Re: Melling Big Block HV Pump Shaft Siezed - Anyone Els [Re: Dads426] #984393
05/02/11 10:20 PM
05/02/11 10:20 PM
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ohio
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A few years ago I had 2 that seized up on me at about 1/2 track but didnt hurt the motor.It woulda been 3 but on the 3rd pump when I put it together it would not turn,thats when I stopped.The gear and the rotor didnt have enough clearance and when it got hot it would seize up.Mellings didnt wanna fess up to their screw up,now I dont run any of their products.. good luck

Re: Melling Big Block HV Pump Shaft Siezed - Anyone Els [Re: flynbyu] #984394
05/02/11 10:32 PM
05/02/11 10:32 PM
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long island NY
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did you torque the oilpump on or just tigthen it ?

if you over tigthen it it will bind up


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Re: Melling Big Block HV Pump Shaft Siezed - Anyone Els [Re: Dads426] #984395
05/02/11 11:44 PM
05/02/11 11:44 PM
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Canton, Ohio
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Sport440 Offline
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From your description the pump never actually siezed. Right!

If so the damages were caused by some other oil delivery issue. Starvation etc. The oil pump is now bound up tight most likely because of the resulting bearing grit.

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