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Early/Late 8.25 carrier interchange? #685694
05/01/10 06:14 PM
05/01/10 06:14 PM
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Santa Rosa, NOR*CAL.
Just Cameron Offline OP
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Hey all. Posting from Pick & Pull...Gotta love the laptop and wi-fi.

I was looking for Dakota manual bellhousings, but I found a 6 lug '94 Dakota with sure grip 8.25 rear. I know '97 and later units had some differences.

The 8.25 in my Duster is an earlier ('75) open diff A-body unit.

1) Will the carriers interchange from my '75 to a '94.

2)Is the factory unit rebuildable?

Thanks.

Re: Early/Late 8.25 carrier interchange? [Re: Just Cameron] #685695
05/01/10 06:28 PM
05/01/10 06:28 PM
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Glendale, AZ
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69L78Nova Offline
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As far as I know, the axle spline count changed in 97. Should work in your Duster


1969 Nova
454/M21/3.31
Mild mid-11 second weekend cruiser

1994 F150 XLT Super Cab 2WD
5.0/4R70W/3.55
(Daily driver)
Re: Early/Late 8.25 carrier interchange? [Re: 69L78Nova] #685696
05/02/10 01:03 AM
05/02/10 01:03 AM
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Posts: 10,847
Oakdale CT
gdonovan Offline
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Quote:

As far as I know, the axle spline count changed in 97. Should work in your Duster




1) The later ones from Ma Mopar are junk! We changed them like mad at the dealership.

2) Yes the center will interchange up to the point the splines change. I have an Auburn diff from a Jeep Liberty in my 74 Duster =) $78 off Ebay.


The only thing you need to be aware of is to use the diff bearings correct for your housing. Mopar changed the outer diameter of the diff bearings around '76

Re: Early/Late 8.25 carrier interchange? [Re: Just Cameron] #685697
05/02/10 01:20 AM
05/02/10 01:20 AM
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340dart4spd Offline
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Quote:

Hey all. Posting from Pick & Pull...Gotta love the laptop and wi-fi.

I was looking for Dakota manual bellhousings, but I found a 6 lug '94 Dakota with sure grip 8.25 rear. I know '97 and later units had some differences.

The 8.25 in my Duster is an earlier ('75) open diff A-body unit.

1) Will the carriers interchange from my '75 to a '94.

2)Is the factory unit rebuildable?

Thanks.




what gear ratio is your current unit?

Re: Early/Late 8.25 carrier interchange? [Re: Just Cameron] #685698
05/02/10 01:25 AM
05/02/10 01:25 AM
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Granite Bay CA
Kern Dog Offline
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I have done this install twice... Cool mod, huh? Saves cash. First time I found an Auburn Diff. Second time I lucked out and came across a Power lock style with clutches and springs. I had it rebuilt and installed in a 8 1/4 axle from a 74 Duster. I have it in my 67 Dart. 3.55 gears and sure grip for about $225. Can I get a HELL YEAH!?

Re: Early/Late 8.25 carrier interchange? [Re: Kern Dog] #685699
05/02/10 01:48 AM
05/02/10 01:48 AM
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340dart4spd Offline
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Quote:

I have done this install twice... Cool mod, huh? Saves cash. First time I found an Auburn Diff. Second time I lucked out and came across a Power lock style with clutches and springs. I had it rebuilt and installed in a 8 1/4 axle from a 74 Duster. I have it in my 67 Dart. 3.55 gears and sure grip for about $225. Can I get a HELL YEAH!?




bet you used a spacer and longer bolts

Re: Early/Late 8.25 carrier interchange? [Re: 340dart4spd ] #685700
05/02/10 01:53 AM
05/02/10 01:53 AM
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Granite Bay CA
Kern Dog Offline
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I don't understand what you wrote.

Re: Early/Late 8.25 carrier interchange? [Re: Kern Dog] #685701
05/02/10 02:23 AM
05/02/10 02:23 AM
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340dart4spd Offline
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Quote:

I don't understand what you wrote.




I recall having trouble trying to get a set of later 3:55 gears to work with early 8 1/4 suregrip... there were major clearance issues...In order for it to work I had to buy much newer suregrip carrier..

Re: Early/Late 8.25 carrier interchange? [Re: 340dart4spd ] #685702
05/02/10 03:52 AM
05/02/10 03:52 AM
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Granite Bay CA
Kern Dog Offline
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Oh....I thought you were making a joke, as if I tried to put 2 differentials in the same rear end at the same time... LONGER bolts! heh heh heh, I get it NOW ! Wait, that wasn't a joke? I guess I look like an idiot now.
The Sure Grip diffs I pulled came from the square body Dakota trucks, whatever year those were. Like I wrote, the first unit was cone type and non rebuildable. I got lucky on the second one. They both had 3.55 gears, the same as what I had. I had a local axle guy do the work, and the diff cover was bolted on with silicone RTV in place of a gasket, so I never looked to see if there was a spacer in there. I doubt it, since the ratios were the same.

Re: Early/Late 8.25 carrier interchange? [Re: Kern Dog] #685703
05/02/10 06:46 AM
05/02/10 06:46 AM
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340dart4spd Offline
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Quote:

Oh....I thought you were making a joke, as if I tried to put 2 differentials in the same rear end at the same time... LONGER bolts! heh heh heh, I get it NOW ! Wait, that wasn't a joke? I guess I look like an idiot now.
The Sure Grip diffs I pulled came from the square body Dakota trucks, whatever year those were. Like I wrote, the first unit was cone type and non rebuildable. I got lucky on the second one. They both had 3.55 gears, the same as what I had. I had a local axle guy do the work, and the diff cover was bolted on with silicone RTV in place of a gasket, so I never looked to see if there was a spacer in there. I doubt it, since the ratios were the same.




you can rebuild a cone sorta..you can machine it to get a little more life out of it..but ...

Re: Early/Late 8.25 carrier interchange? [Re: 340dart4spd ] #685704
05/02/10 07:23 AM
05/02/10 07:23 AM
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Oakdale CT
gdonovan Offline
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Quote:


I recall having trouble trying to get a set of later 3:55 gears to work with early 8 1/4 suregrip... there were major clearance issues...In order for it to work I had to buy much newer suregrip carrier..




I can't help you there- The Auburn diff I have is aftermarket of course, and the 3.55's were from a Jeep Cherokee also off Ebay ($32 shipped)

Re: Early/Late 8.25 carrier interchange? [Re: Kern Dog] #685705
05/02/10 07:27 AM
05/02/10 07:27 AM
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Oakdale CT
gdonovan Offline
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Quote:

I had a local axle guy do the work, and the diff cover was bolted on with silicone RTV in place of a gasket, so I never looked to see if there was a spacer in there. I doubt it, since the ratios were the same.




I had a spacer when running 4.56's with my Dana, never heard of one for a 8.25. Far as I knew only the 2.45 and maybe 2.76 had the oddball carrier.

Re: Early/Late 8.25 carrier interchange? [Re: gdonovan] #685706
05/02/10 07:44 AM
05/02/10 07:44 AM
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340dart4spd Offline
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Quote:

Quote:

I had a local axle guy do the work, and the diff cover was bolted on with silicone RTV in place of a gasket, so I never looked to see if there was a spacer in there. I doubt it, since the ratios were the same.




I had a spacer when running 4.56's with my Dana, never heard of one for a 8.25. Far as I knew only the 2.45 and maybe 2.76 had the oddball carrier.




yea...

I don't think you can even find a spacer..but here talk about it could work.. would be easy enough to do..but heck what waste your time on a 8 1/4

Re: Early/Late 8.25 carrier interchange? [Re: 340dart4spd ] #685707
05/02/10 08:23 AM
05/02/10 08:23 AM
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Oakdale CT
gdonovan Offline
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gdonovan  Offline
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Quote:


I don't think you can even find a spacer..but here talk about it could work.. would be easy enough to do..but heck what waste your time on a 8 1/4




Well it all depends on what you are going to do with it...

In my case the car will have nothing stronger than a stout 318 so the investment of $240 (ring and pinion, bearings & "posi") is well spent considering what you would drop for an upgrade to a big bolt pattern 8.75 with 3.55 shure grip.

I'm fairly sure I saved at least $500-$750 not moving over to a 8.75.

More funds that can be spent on that 5.2 Magnum motor upgrade ;-)

Re: Early/Late 8.25 carrier interchange? [Re: gdonovan] #685708
05/03/10 11:32 PM
05/03/10 11:32 PM
Joined: Jan 2003
Posts: 26,561
Santa Rosa, NOR*CAL.
Just Cameron Offline OP
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Just Cameron  Offline OP
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Santa Rosa, NOR*CAL.
Thanks for the advice on the '75/'76 bearing. I ended up running out of time on Sat. to tear it apart or really even take a closer look at it, pull the cover, etc.

When I got home I remembered that the previous tenant here left a few Chevy 10 bolts laying in the weeds by the shed. I went back Sunday with one to use as a core in case I decided to just snag the entire axle. It turned out to be a 3.90 R&P. I snagged the entire axle. I plan on using a Toyota R-154 5 speed with a 3.25 first and a .75 5th.

Re: Early/Late 8.25 carrier interchange? [Re: Just Cameron] #685709
05/03/10 11:46 PM
05/03/10 11:46 PM
Joined: Jan 2003
Posts: 26,561
Santa Rosa, NOR*CAL.
Just Cameron Offline OP
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Just Cameron  Offline OP
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Oh, one other thing, the new rear has a sensor on it. The A-518 in that truck appeared to have a cable speedometer, so I am guessing this this sensor is for ABS or something? (I tried convincing my buddy it had an "ARB Electric Locker" but he didn't believe me.

How does that sensor work? Does it know the rear brakes are locked when the diff abruptly tries to quit turning? Is there anything attached to the carrier that would cause clearance issues in my earlier case?

Re: Early/Late 8.25 carrier interchange? [Re: Just Cameron] #685710
05/04/10 05:18 AM
05/04/10 05:18 AM
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Oakdale CT
gdonovan Offline
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Quote:

Oh, one other thing, the new rear has a sensor on it.

How does that sensor work? Does it know the rear brakes are locked when the diff abruptly tries to quit turning?




Something like that.

Re: Early/Late 8.25 carrier interchange? [Re: gdonovan] #685711
05/04/10 07:30 AM
05/04/10 07:30 AM
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Indiana
MonGoo$e Offline
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the 2.45 and numerically lower carriers from the older cars are what you want to avoid if you want a 3.55,

like others said, until 96ish is what you aim for, you'll have to put correct size bearings and races on the newer one to fit the old one though, no big deal.


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