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Re: W2 stroker build - head flow numbers check please [Re: madscientist] #3084015
10/07/22 10:30 AM
10/07/22 10:30 AM
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Tulsa OK
Bad340fish Offline
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Originally Posted by madscientist


And you would have see a 2.08 valve. 2.02 is small for that port.


My W2s flow 320@.700. When Ryan ported them in 2015 we asked about a larger valve and he didn't think it was worth it. That may or may not be true but they seem to flow well with the 2.02.


68 Barracuda Formula S 340
Re: W2 stroker build - head flow numbers check please [Re: Diplomat360] #3084033
10/07/22 11:22 AM
10/07/22 11:22 AM
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So. Burlington, Vt.
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fast68plymouth Offline
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It’s easier for me to see the numbers side by side-

Lift—before - after
0.050 - 030 - 039
0.100 - 060 - 066
0.150 - 093 - 100
0.200 - 124 - 132
0.250 - 153 - 165
0.300 - 178 - 192
0.350 - 205 - 217
0.400 - 231 - 244
0.450 - 252 - 267
0.500 - 271 - 277
0.550 - 288 - 291
0.600 - 300 - 294
0.650 - 305 - 291
0.700 - 292 - 288


68 Satellite, 383 with stock 906’s, 3550lbs, 11.18@123
Dealer for Comp Cams/Indy Heads
Re: W2 stroker build - head flow numbers check please [Re: fast68plymouth] #3084039
10/07/22 12:00 PM
10/07/22 12:00 PM
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Windsor, ON, Canada
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Diplomat360 Offline OP
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Originally Posted by fast68plymouth
It’s easier for me to see the numbers side by side-...

Thank you fast68plymouth, I should have summarized it in such a manner in my update.

Re: W2 stroker build - head flow numbers check please [Re: pittsburghracer] #3084073
10/07/22 01:53 PM
10/07/22 01:53 PM
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Windsor, ON, Canada
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Diplomat360 Offline OP
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Originally Posted by pittsburghracer
It is so hard telling someone on the internet how to do things it took you years to learn. And I didn’t really learn till I started checking airspeed in the port...I wish I could tell you what needs done but I don’t want it to be misinterpreted and have you screw something up. Where you are now it’s going to run pretty nice. I’m at the track and didn’t reread this so I hope this makes sense.

Oh, without a doubt I very much understand that what I am asking for here is near impossible to trully accomplish over a thread posting. I am also certainly of the understanding that at best these are recommendations which are not "set in stone", so of course caution is requird. In other words, anything I do do these heads is entirely on ME!!!

Originally Posted by pittsburghracer
...Looking at your numbers and how they fall off up top I’m betting your airspeed is crazy fast at the short turn. W2 have plenty of available space at “the pinch” but past there the floor goes up, the roof goes down, and the common wall goes in. So we are asking air going 400 plus foot per second to make a very sharp turn into the cylinder. If it can’t it skips the turn and crashes into air coming across the top of the port behind the valve. You can hear it. At least I can and I can’t hear crap...

This actually is very similar to what the flow guy described to me.

He made some recommendations on how to best deal with the floor hump, or one could probably better describe it as a ski-jump given how the floor takes an immediate drop towards the valve seat right after. So that description you provided seems to be spot on.

Re: W2 stroker build - head flow numbers check please [Re: Diplomat360] #3084081
10/07/22 02:23 PM
10/07/22 02:23 PM
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So. Burlington, Vt.
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fast68plymouth Offline
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Sometimes, as you start finessing the SSR in an attempt to help the high lift numbers........ you find that in order to realize those high lift gains........ you end up giving back some low/mid-lift flow.


68 Satellite, 383 with stock 906’s, 3550lbs, 11.18@123
Dealer for Comp Cams/Indy Heads
Re: W2 stroker build - head flow numbers check please [Re: fast68plymouth] #3084088
10/07/22 02:46 PM
10/07/22 02:46 PM
Joined: Dec 2021
Posts: 1,118
Loudoun County, VA
Brad_Haak Offline
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Or... you start going for improved high-lift gains and the end result is the port pretty much goes backwards everywhere...

I hate when that happens frowwn


2021 Challenger 6.4L Scat Pack 1320
100% stock: 1.680, 11.894 at 113.75 (DA 175 ft)
weight reduction, wheels, tires, Hellcat air box: 1.661, 11.686 at 115.97 (DA 710 ft)

1973 Challenger 452 ci street/strip [2008]
pump gas, DOT radials: 1.454, 10.523 at 126.44 (DA 514 ft)
Re: W2 stroker build - head flow numbers check please [Re: Diplomat360] #3084327
10/08/22 02:26 PM
10/08/22 02:26 PM
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SoCal
Brian Hafliger Offline
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You can find very good higher lift flow #'s by working the short turn and the chamber around the valve circumference. Highly recommend 2.055 intake valve...Manley Race series will handle 13:1 and solid roller spring pressures for quite some time (years).
Brian


Brian Hafliger
Re: W2 stroker build - head flow numbers check please [Re: Diplomat360] #3085203
10/11/22 05:57 PM
10/11/22 05:57 PM
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Windsor, ON, Canada
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Diplomat360 Offline OP
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OK, getting ready for the weekend here as that is probably the only time I can take a shot at improving these a tad more.

Q1 - Re: the exhaust port roof guide hump, am I getting a YEY or NAY kind of an answer here gents? LOL

I am asking literally some suggestions as to whether I should even attempt to touch this or not? Seems like just a chunk of metal that only supports the guide while at the same time restricting air from passing through the port.

Q2 - Re: the intake port roof, I am going to remove some metal there to give the turn a longer and rounder turn towards the valve...I think there is space there, my thickness checker will come in handy here, is there anything here to really worry about? seems like a straight path the only obstacle being the head-bolt passage...

The plan is to do one cylinder, do a final flow-test and either replicate, or find a hole somewhere to hide in case I mess things up!

Thanks everyone...

Re: W2 stroker build - head flow numbers check please [Re: Diplomat360] #3085206
10/11/22 06:08 PM
10/11/22 06:08 PM
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Pattison Texas
CSK Offline
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if raising the intake roof be careful where the cut for the spring pocket is, not sure on your heads but most are very thin there, ask me how I know LOL

Last edited by csk; 10/11/22 06:54 PM.

1968 Charger COLD A/C Hilborn EFI
512ci 9.7 compression, Stealth heads, 4.10 gear A518 ODtrans 4100lb,10.93 full street car trim
2020 T/A 392 Stock 11.79 @ 114.5

Re: W2 stroker build - head flow numbers check please [Re: Diplomat360] #3085212
10/11/22 06:30 PM
10/11/22 06:30 PM
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PA.
pittsburghracer Offline
"Little"John
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Originally Posted by Diplomat360
OK, getting ready for the weekend here as that is probably the only time I can take a shot at improving these a tad more.

Q1 - Re: the exhaust port roof guide hump, am I getting a YEY or NAY kind of an answer here gents? LOL

I am asking literally some suggestions as to whether I should even attempt to touch this or not? Seems like just a chunk of metal that only supports the guide while at the same time restricting air from passing through the port.

Q2 - Re: the intake port roof, I am going to remove some metal there to give the turn a longer and rounder turn towards the valve...I think there is space there, my thickness checker will come in handy here, is there anything here to really worry about? seems like a straight path the only obstacle being the head-bolt passage...

The plan is to do one cylinder, do a final flow-test and either replicate, or find a hole somewhere to hide in case I mess things up!

Thanks everyone...





The trouble with a lot of these heads on the exhaust side is the shortside has what I call a “Herman monster forehead” that over hangs into the bowl. It’s been awhile since I’ve touched a W2 but on Speedmaster, Edelbrock, etc, this area needs pushed back, widened, and then shaped. This save the exhaust air from going around Herman’s forehead and out the port.


1970 Duster
Edelbrock headed 408
5.984@112.52
422 Indy headed small block
5.982@112.56 mph
9.42@138.27

Livin and lovin life one day at a time




Re: W2 stroker build - head flow numbers check please [Re: CSK] #3085239
10/11/22 08:52 PM
10/11/22 08:52 PM
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Windsor, ON, Canada
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Diplomat360 Offline OP
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Originally Posted by csk
if raising the intake roof be careful where the cut for the spring pocket is, not sure on your heads but most are very thin there, ask me how I know LOL

What is sufficient thickness to leave here?

I'm running the CompCams beehive springs, part# 26056, 400 lbs./in. rate, 1.100" Coil Bind Height, 160 lbs@1.800", 420 lbs@1.150". Can't imagine going to a much higher pressure than maybe 550-600 lbs in this street application.

I should be able to gauge the thickness with either my ultrasonic tester.

Re: W2 stroker build - head flow numbers check please [Re: Diplomat360] #3085343
10/12/22 09:51 AM
10/12/22 09:51 AM
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central texas
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krautrock Offline
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based on this article, i think you might be close to what should be expected...not sure how much I'd be willing to mess with it

https://www.motortrend.com/how-to/mopp-0111-porting-the-magnificent-w2/

Re: W2 stroker build - head flow numbers check please [Re: Diplomat360] #3085687
10/13/22 08:23 AM
10/13/22 08:23 AM
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Windsor, ON, Canada
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Diplomat360 Offline OP
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Small update re: flow numbers.

Here are the INTAKE and EXHAUST port flow compare charts: legend is self-explanatory, they are all my DIY efforts, while the Dulcich is the MM article from years back, sort of using that as a DIY baseline to compare to.

I decided to "take it easy" at this point in time, meaning the last thing is to blend the valve job machining ridge in the chamber to the rest of the chamber and that's going to be it I think.

W2_intake_flow_compare.jpgW2_exhaust_flow_compare.jpg
Re: W2 stroker build - head flow numbers check please [Re: Diplomat360] #3085701
10/13/22 09:25 AM
10/13/22 09:25 AM
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pittsburghracer Offline
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Now go out and have some FUN.


1970 Duster
Edelbrock headed 408
5.984@112.52
422 Indy headed small block
5.982@112.56 mph
9.42@138.27

Livin and lovin life one day at a time




Re: W2 stroker build - head flow numbers check please [Re: pittsburghracer] #3140884
04/26/23 04:56 PM
04/26/23 04:56 PM
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Windsor, ON, Canada
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Diplomat360 Offline OP
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So a bit of an "oldie but goodie" (in my book, heck, my project right? lol) update!

I figured I would post the finishing details here, in particular the port work as strangely enough when I was originally looking for pictures of prior work it was somewhat difficult to find...I'm talking close-up details, etc.

Take it for what it's worth, the LEGEND to track through the changes is as follows:

1) STOCK - this is the as-cast flow of my W2 Econo castings
- the only downside is that this was done on a different SF-300 bench, whereas the remaining testing was done on a different SF-600 bench

2) MP Template - result of me following the W2 MP porting templates

3) Valve Job - result of the machine shop doing a standard three angle valve job and a bit wider chamber wall cut to deshroud the valves

4) Blend - result of my additional porting work on SSR, and further blending in the chamber deshrouding cuts

I'll post the comparison of flow results first and finishing pics in the next update.

w2_flow_INTAKE.jpgw2_flow_EXHAUST.jpg408W2 - Final_Head_Flow_Comparison.jpg
Re: W2 stroker build - head flow numbers check please [Re: Diplomat360] #3140885
04/26/23 04:57 PM
04/26/23 04:57 PM
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Diplomat360 Offline OP
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...and here are the finishing pics

w2_intake_port.jpgw2_short_turn_1.jpgw2_short_turn_2.jpgw2_exhaust_port.jpg
Re: W2 stroker build - head flow numbers check please [Re: Diplomat360] #3140886
04/26/23 04:57 PM
04/26/23 04:57 PM
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...finally the chamber

w2_chamber_polish.jpg
Re: W2 stroker build - head flow numbers check please [Re: Diplomat360] #3140891
04/26/23 05:10 PM
04/26/23 05:10 PM
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Missouri
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jwb123 Offline
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1st thing is I don't know how you can install a set of liners and the valve seats still be concentric to the guide. When you do the seats whether it is stones or cutters that tooling always centers from the guide. Just a couple thousands off and they will leak air. And just from the photos the blending of the seats into the chamber will gain you 10cfm from my experience such as it is. And if the valve throat is not the proper diameter, then you also are leaving flow on the table. And while flow numbers are an indicator, I have found that using a bench that measures the speed of the air especially over the short turn is really helpful. While 28 inches is a standard, actual flow in the heads in a running engine is more like 60 inches. I can flow most heads to 35 inches with my bench and I usually crank it up at max lift just to see what happens. A short turn that has more than about 400 feet per second at 28 inches many times will actually loose flow if you flow them harder many times.

Re: W2 stroker build - head flow numbers check please [Re: jwb123] #3141257
04/28/23 05:34 PM
04/28/23 05:34 PM
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Originally Posted by jwb123
1st thing is I don't know how you can install a set of liners and the valve seats still be concentric to the guide. When you do the seats whether it is stones or cutters that tooling always centers from the guide. Just a couple thousands off and they will leak air...

So for what it's worth here is the sequence of how things were done:
1) the original shop installed the liners to take the stock 3/8" down to 11/32", the head retained the MP supplied valve job at that time
2) the flow shop suggested that the valve job should be re-done, and for what it's worth, my DIY test of dropping the valve in freely and listending for a nice "thump" vs "boing boing boing" sound (as the valve bounces off of the seat since it's not concentric) did confirm that the valves were much better after the valve job

Having said that, I am not sure how to interpret what you shared. Was that the wrong way of going about it? Should the 1st machine shop have insisted on doing a NEW valve job and only done the guide liners afterwards???

Originally Posted by jwb123
...And just from the photos the blending of the seats into the chamber will gain you 10cfm from my experience such as it is. And if the valve throat is not the proper diameter, then you also are leaving flow on the table...

Oh, this is interesting. So I had actually done a good amount of work on these already to remove the shart transition lines left over from the valve job. There are literaly very little, if any, sharp edges left. Very close to the seat I do have some of the orignal casting still showing, which is why you can see some of these little bumps in the surface.

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