Building on the forced induction post.
#2847991
11/18/20 08:38 AM
11/18/20 08:38 AM
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Joined: Jan 2003
Posts: 8,027 Tulsa OK
Bad340fish
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I have an R1 block W2 418" small block. It makes about 550-600HP NA and it is 10:1 compression and only runs on the finest E10 91 octane fuel.
For people that know more than me what would a cam change, ring gap change, and a turbo look like for this combo? 850HP on 10lbs? and what Turbo S475? I would probably go E85(actually E70 is available here at the pump) with no intercooler or meth injection just to make it easier to package. In my mind I think if I were to push it harder than that I would want to change pistons to something more fitted for boost, it has some auto tech pistons in it now and boost wasn't in the conversation when they were ordered.
I already have EFI and flex fuel capability. I believe I have enough fuel pump to cover 850-1000HP on E85, if not a 3rd pump isn't hard to add.
I would imagine I would also need to change converters.
68 Barracuda Formula S 340
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Re: Building on the forced induction post.
[Re: 451Mopar]
#2848020
11/18/20 10:17 AM
11/18/20 10:17 AM
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Joined: May 2019
Posts: 712 Lake Villa Il
INTMD8
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Having built and owned many turbo cars, I far prefer twins over single and intercooled over not but that's up to you.
Depending on what cam you have you may not need to change it.
69 Charger. 438ci Gen2 hemi. Flex fuel. Holley HP efi. 650rwhp @7250 510rwtq @5700
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Re: Building on the forced induction post.
[Re: INTMD8]
#2848047
11/18/20 11:09 AM
11/18/20 11:09 AM
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Bad340fish
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Having built and owned many turbo cars, I far prefer twins over single and intercooled over not but that's up to you.
Depending on what cam you have you may not need to change it.
Even if the specs were OK for boost(I don't know that they aren't) I wouldn't mind taming the cam down and lean a little more on the turbo to make the power. Its around 275@.050 and .640 at the retainer IIRC, I imagine that could be toned down a bit with forced induction and still make decent power.
68 Barracuda Formula S 340
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Re: Building on the forced induction post.
[Re: Bad340fish]
#2848054
11/18/20 11:21 AM
11/18/20 11:21 AM
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Joined: May 2019
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INTMD8
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Having built and owned many turbo cars, I far prefer twins over single and intercooled over not but that's up to you.
Depending on what cam you have you may not need to change it.
Even if the specs were OK for boost(I don't know that they aren't) I wouldn't mind taming the cam down and lean a little more on the turbo to make the power. Its around 275@.050 and .640 at the retainer IIRC, I imagine that could be toned down a bit with forced induction and still make decent power. Yes agree completely, you could run much less. S475 wouldn't be anywhere close to 1000hp at 10psi. Maybe a pair of 76/75's but that's 2000hp worth of turbo
69 Charger. 438ci Gen2 hemi. Flex fuel. Holley HP efi. 650rwhp @7250 510rwtq @5700
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Re: Building on the forced induction post.
[Re: justinp61]
#2848058
11/18/20 11:26 AM
11/18/20 11:26 AM
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Joined: Jul 2011
Posts: 781 wine country
8urvette
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I too have a R1 block but have Indy heads and have considered boosting it (turbo). My concern is how much boost will the head gaskets handle with the four bolt design? My block and heads had the extra bosses for the extra row of head bolts on top and bottom. But I had to remove the bosses in the lifter galley to allow the roller lifters to go in. The bottom row is still there. depends on how much boost you want to run. will it hold 30 PSI? id guess not. Will it hold 10-14 im sure it will with good arp studs, and a quality head gasket. on one of my imports at 25 psi it lifted the head a little. So now I have to O-ring the head to run 30 PSI. I dont see why that wouldnt be an option for a mopar. they do it all the time on diesels.
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Re: Building on the forced induction post.
[Re: 8urvette]
#2848074
11/18/20 12:00 PM
11/18/20 12:00 PM
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Joined: Jan 2005
Posts: 3,635 Oakland, MI
dizuster
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My combo is: Non-intercooled blow through E85. .040" over 360, Custom Diamond Racing Turbo Pistons Eagle H-beams 230@.050 .540" lift hydraulic roller. 9.2:1 compression. CNC'd Eddy heads. Stock block with 1/2 fill and girdle. Stock cast 360 crank (never turned). Cometic's with head studs.
I have ran mine as high as 23psi on a billet wheel S476. I'm guessing it makes somewhere around 900hp at that level. (142mph@3740lbs)
I can't speak to cast crank/stock block longevity with any additional changes. But I think mine would make more power in a few ways.
1) It could use more cam, to turn more RPM. I only shift it at 6200, but more cam to turn 7,000 would be a whole new world. 2) It MIGHT benifit from getting away from the stock exhaust manifolds. They only have a 1 7/8" collector oulet, so could be hurting it. 3) It would probably be quicker with an intercooler of some sort, that would give me more tuning room to turn the boost up further safely. 4) I could put a 4" crank in it, which would allow me to use up more turbo flow (lowering the boost), at the same RPM's, and make more power.
As said... all of the above put the stock block/crank at risk, so I'm happy where it is. (Not to mention it's only got a roll bar in it, no cage.)
Making power is one thing, getting the car down the track is another. Getting the converter right, dialing in the boost/timing ramp coming off the trans brake, and getting the suspension dialed in for the mega torque... are all key.
How much boost and power the parts will hold is COMPLETELY dependent on the tune. I have found that more boost/less timing is WAY safer, than less boost/more timing.
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Re: Building on the forced induction post.
[Re: dizuster]
#2848079
11/18/20 12:11 PM
11/18/20 12:11 PM
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INTMD8
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^ I don't think more cam would help you. Have you tested turbine drive pressure? I think with a single that size you would find it's getting up there and that's what's making it peak early.
You could keep your current cam and go to twins, reduce turbine drive pressure at the same boost level and pick up a ton of power and 1000 usable rpm.
More cubes would make less power with your current setup. (again because of drive pressure to boost)
The manifolds would have to be horrible to pick up anything with headers so not much gain for time invested if what you have fits well.
Agreed that an intercooler would gain power.
69 Charger. 438ci Gen2 hemi. Flex fuel. Holley HP efi. 650rwhp @7250 510rwtq @5700
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Re: Building on the forced induction post.
[Re: INTMD8]
#2848097
11/18/20 12:39 PM
11/18/20 12:39 PM
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8urvette
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i am running a air to water intercooler. I have a small fan on the heat exchanger and it works very well. on a 106* day on the dyno at 24 psi my intake temps were only 114* not bad for a ton of ambient heat. I am thinking of one for my next turbo project, small water box in the trunk with a Bosch pump and a decent heat exchanger anywhere with a cooling fan on it.
i will probably try one of those tube style versions for my Mopar.
Last edited by 8urvette; 11/18/20 12:40 PM.
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Re: Building on the forced induction post.
[Re: INTMD8]
#2848166
11/18/20 02:27 PM
11/18/20 02:27 PM
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Joined: Jan 2005
Posts: 3,635 Oakland, MI
dizuster
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^ I don't think more cam would help you. Have you tested turbine drive pressure? I think with a single that size you would find it's getting up there and that's what's making it peak early.
You could keep your current cam and go to twins, reduce turbine drive pressure at the same boost level and pick up a ton of power and 1000 usable rpm.
More cubes would make less power with your current setup. (again because of drive pressure to boost)
Its basically a 76mm Compressor, but with an 88mm (or 96mm inducer depending on how you want to measure.) Turbine setup with a T6 flange and a 1.32 A/R. Very unlikely a 360" motor at 6,000 RPM is even close to choking on that. There are guys pairing the billet 80mm wheels with this turbine making over 1200hp on LS motors, so I don't think I'm really at the turbine limit. What COULD be possible, is that the single 1 7/8" manifold outlet is the choke point. Hard to say without trying other stuff. But as you mentioned, that is a lot of work to build a set of headers just to "what if". I have no interest in pushing this combo any further. It's plenty fast for a street car with only a roll bar, and is reliable enough to bracket race.
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Re: Building on the forced induction post.
[Re: dizuster]
#2848184
11/18/20 02:59 PM
11/18/20 02:59 PM
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INTMD8
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I thought a lot of things were very unlikely myself. And then I tested them.
Each manifold has a 1 7/8 outlet? Well you could test drive pressure at the manifold before the outlet and then right before the turbine. If there's higher pressure pre-outlet it could be a restriction but I doubt it.
T6 twin scroll narrows down to smaller than that not too far past the inlet flange.
Anyway as far as cam specs and RPM, I ran a 236/236 112.5lsa hydraulic roller cam in a twin turbo 427 LS7 and it peaked at 6900, barely dropped off by 7800 and made 1,341 to the wheels at 23psi boost.
Twin T3 PT67/66
Just saying that you don't need a ton of cam to make high rpm power with a turbo engine. If yours is falling off at 6200 I would start testing things as I don't think a cam swap will help you. JMO
69 Charger. 438ci Gen2 hemi. Flex fuel. Holley HP efi. 650rwhp @7250 510rwtq @5700
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Re: Building on the forced induction post.
[Re: dizuster]
#2848202
11/18/20 03:19 PM
11/18/20 03:19 PM
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Bad340fish
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S480 was the turbo size I meant to post, but I haven't done an ounce of research on that.
JustinP my R1 block has had all the extra holes milled off. I currently run a Cometic gasket but only because of a deck height miscommunication and they are the only one that offers what I need. I imagine even if I changed pistons I would run cometics if I added boost.
I currently run a Pro Dominator tunnel ram converted for EFI. Would there be a benefit with keeping the tunnel ram but having a custom top made for it and run a single throttle body, Or put an elbow on my single four manifold and go that route. Either way I think it might let me go with a stock hood and I really want that back.
68 Barracuda Formula S 340
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Re: Building on the forced induction post.
[Re: Bad340fish]
#2848219
11/18/20 03:42 PM
11/18/20 03:42 PM
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Posts: 3,635 Oakland, MI
dizuster
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I'm not familiar with the AutoTec pistons? Would be worth a call to them to ask how thick the crown is, and how far down the top ring is. Could work... just need to investigate.
I would look at it this way.
Use what you have, and get to the potential of your parts in hand. That might mean the pistons or 10:1 compression ratio w/iron heads limits you to less boost. But it would still make good power none the less...
or
Sell the motor and start over with a Gen 3 hemi.
I would NOT swap the cam (for ideal specs), swap the heads (to aluminum), build headers, swap the pistons (stronger/comp. ratio), etc... just to get back down to your usable crank and block.
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Re: Building on the forced induction post.
[Re: dizuster]
#2848227
11/18/20 04:00 PM
11/18/20 04:00 PM
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TRENDZ
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Its basically a 76mm Compressor, but with an 88mm (or 96mm inducer depending on how you want to measure.) Turbine setup with a T6 flange and a 1.32 A/R. Very unlikely a 360" motor at 6,000 RPM is even close to choking on that.
Higher airflow will artificially choke that turbo. I guarantee you that if you log your exhaust pressure now, with the current engine, and later put a bigger compressor wheel in it, you would see a drop in exhaust pressure, and more power.
"use it 'till it breaks, replace as needed"
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Re: Building on the forced induction post.
[Re: TRENDZ]
#2848232
11/18/20 04:14 PM
11/18/20 04:14 PM
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Joined: May 2019
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INTMD8
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I guarantee you that if you log your exhaust pressure now, with the current engine
I'll guess 53psi turbine drive with 23psi at the intake
69 Charger. 438ci Gen2 hemi. Flex fuel. Holley HP efi. 650rwhp @7250 510rwtq @5700
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Re: Building on the forced induction post.
[Re: TRENDZ]
#2848429
11/19/20 12:44 AM
11/19/20 12:44 AM
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furious70
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I. I guarantee you that if you log your exhaust pressure now, with the current engine, and later put a bigger compressor wheel in it, you would see a drop in exhaust pressure, and more power.
I can't wrap my head around this one, could you explain more?
70 Sport Fury 68 Charger 69 Coronet 72 RR
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Re: Building on the forced induction post.
[Re: furious70]
#2848435
11/19/20 01:36 AM
11/19/20 01:36 AM
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feets
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I. I guarantee you that if you log your exhaust pressure now, with the current engine, and later put a bigger compressor wheel in it, you would see a drop in exhaust pressure, and more power.
I can't wrap my head around this one, could you explain more? A bigger compressor wheel moves more air at the same rpm. Since boost is controlled by air instead of turbine speed he would not need as much exhaust flow to hit the necessary turbine rpm. Once the speed required is reached the wastegate dumps the rest overboard. *poof* Same intake pressure but with less parasitic loss in turbine pressure. That means more power. The larger wheel will likely be in a happier part of the compressor map than the current wheel. Improved efficiency also means more power through lower boost temperature. Think of it as paddling a canoe with a ping pong paddle. It'll work but you're going to spend a lot of effort getting up to speed. Changing over to a proper paddle means more speed with considerably less effort.
We are brothers and sisters doing time on the planet for better or worse. I'll take the better, if you don't mind. - Stu Harmon
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Re: Building on the forced induction post.
[Re: furious70]
#2848460
11/19/20 04:56 AM
11/19/20 04:56 AM
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TRENDZ
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I. I guarantee you that if you log your exhaust pressure now, with the current engine, and later put a bigger compressor wheel in it, you would see a drop in exhaust pressure, and more power.
I can't wrap my head around this one, could you explain more? Think about what is going on. How does a turbo work? The compressor section is a centrifuge. The bigger the wheel diameter, the lower the rpm the centrifuge needs to spin to move the same amount of air. (Lower cent. force per diameter with higher air flow.) If you agree with this, then you need to do two things to make sense of what I said. You have accept that BOTH wheels are spinning slower with the same intake airflow, and... you have to accept that centrifugal forces do not cease to exist in the turbine side of the turbo. Higher turbine speed will have a negative effect on flow through the exhaust side of the turbo, regardless of a/r, because the gasses are fighting the centrifuge they have to move through to exit. The profile of the turbine wheels are designed to minimize the effect, but you can’t eliminate the fact that you are essentially using the engine to force its “waste” through a centrifuge in a direction that fights the natural tendencies. Slowing down the wheels helps with the fight.
"use it 'till it breaks, replace as needed"
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