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Re: Starting to work on the Duster [Re: AndyF] #2849184
11/20/20 06:48 PM
11/20/20 06:48 PM
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Pattison Texas
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Very nice !!!


1968 Charger COLD A/C Hilborn EFI
512ci 9.7 compression, Stealth heads, 4.10 gear A518 ODtrans 4100lb,10.93 full street car trim
2020 T/A 392 Stock 11.79 @ 114.5

Re: Starting to work on the Duster [Re: AndyF] #2849266
11/20/20 09:32 PM
11/20/20 09:32 PM
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What was the reasoning for getting rid of the dana?

Re: Starting to work on the Duster [Re: racerx] #2849335
11/21/20 12:20 AM
11/21/20 12:20 AM
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Originally Posted by racerx
What was the reasoning for getting rid of the dana?


I need a wider housing to work with my new wheels so I figured I might as well buy a 9 inch rather than a S60.

Re: Starting to work on the Duster [Re: AndyF] #2849365
11/21/20 02:09 AM
11/21/20 02:09 AM
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Andy, what is the weight differential between the two?

Re: Starting to work on the Duster [Re: AndyF] #2849421
11/21/20 09:32 AM
11/21/20 09:32 AM
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up

Re: Starting to work on the Duster [Re: cryplydog] #2849586
11/21/20 02:42 PM
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Originally Posted by cryplydog
Andy, what is the weight differential between the two?


I don't know, I think the 9 inch is lighter but I won't know until I weigh them.

Re: Starting to work on the Duster [Re: AndyF] #2850557
11/23/20 03:31 PM
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Mocking up the rear brake kit. This is a Baer 13 inch kit with SS4 calipers. The wheel studs are wrong so I have to fix that. Strange installed the wrong studs for some reason.

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Re: Starting to work on the Duster [Re: AndyF] #2851858
11/26/20 02:55 PM
11/26/20 02:55 PM
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north of coder
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what is wrong with the studs Andy ? wrong length ?
beer

Re: Starting to work on the Duster [Re: moparx] #2851895
11/26/20 03:57 PM
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Yes wrong length. They installed 3 inch studs but the order was for 2 inch studs. The BOM was correct but someone reached in the wrong box during assembly. Not a huge deal, I just spun them out and screwed in the correct ones.

I got the Baer brake kit installed. Took me a few hours of "on the job learning" to get it installed. First side took me half a day, second side took about 20 minutes. The e-brake assembly had me stumped for a long time but I eventually figured it out. The axle has to be in a certain position for it to go together and then the lever on the back side of the housing has to be in a certain position before the shoes will go on. So it is a bit of a puzzle that has to be solved. The instructions don't mention any of that, they just say to assemble the parts.

Once I had the brakes on I weighed the full assembly. As it sits right now it is 212 lbs but I need to add a gallon of gear oil so that will make it 220 lbs in the car. I'll weigh the S60 when I pull it out so I know the difference. I assume the S60 is heavier but I didn't weigh it last time I had it out so I don't know exactly what the difference will be.

DSC_4428 (Large).JPG
Re: Starting to work on the Duster [Re: AndyF] #2851906
11/26/20 04:24 PM
11/26/20 04:24 PM
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I've ben a opponent of using the Ford type 9 inch due to the increase pinion gear drag compared to a Dana 60 or even a Mopar 8 3/4 or GM 12 bolt.
Buying all after market race parts for them, including the housing, can make them a lot better on that loss
That may not be a valid concern for most street cars but the differences are measurable with a inch lb. torque wrench shruggy
Dana 60 last longer under all lot racing with lots of power, their cheaper also up scope

Last edited by Cab_Burge; 11/26/20 04:25 PM.

Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: Starting to work on the Duster [Re: Cab_Burge] #2851940
11/26/20 06:02 PM
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I measured the pinion drag with a torque wrench and it is the same as the Dana 60 that is in the car so no difference there. I haven't compared weight yet but I'm pretty sure the 9 inch is a few lbs lighter than the S60. The 9 inch did cost a bit more than a S60 but not enough to make a difference. The S60 is easier to work on than an original Dana 60, but the 9 inch is even easier. The 9 inch had the gear ratio that I wanted, the Dana 60 is bit limited for gear choices. I'm going to sell the narrow S60 that is currently under my Duster so I'm glad to hear that there are still Dana 60 fans out there. That will make it easier to sell the one I have.

Re: Starting to work on the Duster [Re: AndyF] #2853267
11/30/20 11:09 AM
11/30/20 11:09 AM
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Originally Posted by AndyF
Yes wrong length. They installed 3 inch studs but the order was for 2 inch studs. The BOM was correct but someone reached in the wrong box during assembly. Not a huge deal, I just spun them out and screwed in the correct ones.

I got the Baer brake kit installed. Took me a few hours of "on the job learning" to get it installed. First side took me half a day, second side took about 20 minutes. The e-brake assembly had me stumped for a long time but I eventually figured it out. The axle has to be in a certain position for it to go together and then the lever on the back side of the housing has to be in a certain position before the shoes will go on. So it is a bit of a puzzle that has to be solved. The instructions don't mention any of that, they just say to assemble the parts.

Once I had the brakes on I weighed the full assembly. As it sits right now it is 212 lbs but I need to add a gallon of gear oil so that will make it 220 lbs in the car. I'll weigh the S60 when I pull it out so I know the difference. I assume the S60 is heavier but I didn't weigh it last time I had it out so I don't know exactly what the difference will be.


I just pulled a 9" rear out of what will eventually be a similar looking white 71 Duster. It wasn't nearly as nice as that one though. thumbs


69 road runner A12 ex-racer
71 Duster w/ a 400

Shiny paint causes stress.
Re: Starting to work on the Duster [Re: AndyF] #2908554
04/09/21 10:56 PM
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Got the 9 inch installed with the new Weld wheels, 17 inch tires and Baer brakes. Almost ready to fire it up for the year. Weather is supposed to hit 70 degrees this week for the first time so the Duster can hit the streets for another year.

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Re: Starting to work on the Duster [Re: AndyF] #2908555
04/09/21 10:58 PM
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I do have the S60 ready to sell. I need to dismount the tires and then I'll sell the matching 15x10 Centerlines. That way a person could buy the rearend and the wheels and have a bolt in deal for a similar car.

DSC_4546 (Large).JPG
Re: Starting to work on the Duster [Re: AndyF] #2927141
05/27/21 01:17 AM
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I sold the S60 and the driveshaft. Been getting the Duster out for short drives lately. It goes pretty good with the new Ford 9 inch. The 3.89 gears seem to be a good choice for this car and I like the S Trac better than the Detroit Locker that was under the car. I haven't weighed it yet so I'll do that next. I'm sure the 9 inch was a few lbs lighter although I doubt the difference was a huge amount. The car looks better with the Weld wheels and 17 inch tires out back but not sure it was worth the cost. Swapping the S60 for a nine inch turned out to be an expensive project. Ah well, that is just how it goes sometimes. Can't control what happens sometimes.

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Last edited by AndyF; 05/27/21 01:19 AM.
Re: Starting to work on the Duster [Re: AndyF] #2927432
05/27/21 09:05 PM
05/27/21 09:05 PM
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The stance of that car looks like it can go around corners and tear up the strip up

The cost of the 9" with be worth is when you want to change gears or posi ( and you know you will) is much easier .

Looks good Andy.

Gus beer


64 Plymouth Savoy
493 Indy EZ's by Nick at Compu-Flow
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Dana 60
Re: Starting to work on the Duster [Re: fourgearsavoy] #2927438
05/27/21 09:25 PM
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Has any aftermarket company made a dana with a drop out center section

Re: Starting to work on the Duster [Re: MoonshineMattK] #2927450
05/27/21 09:55 PM
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I've set up several different sets of Dana 60 gears on both spare Posi and spools ahead of time so all I have to do at the track is to swap them, the key being getting the pinion depth and pinion bearings shims correct so you don't need to change any of them at the track to do that swap wrench up scope


Mr.Cab Racing and winning with Mopars since 1964. (Old F--t, Huh)
Re: Starting to work on the Duster [Re: MoonshineMattK] #2927472
05/27/21 10:49 PM
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Moonshine Matt,
There was a guy over on Pirate 4x4 that did that, a drop out center casting,
and he offered a fab-housing. I think it might have been the owner of the website.
Pricey but really heavy duty, because you can brace up the housing.

Re: Starting to work on the Duster [Re: fourgearsavoy] #2927497
05/28/21 01:00 AM
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Originally Posted by fourgearsavoy
The stance of that car looks like it can go around corners and tear up the strip up

The cost of the 9" with be worth is when you want to change gears or posi ( and you know you will) is much easier .

Looks good Andy.

Gus beer


It does go around corners just fine. It won't hang with a Porsche, but it handles better than most muscle cars. I put the biggest anti-sway bar I could find up front and I used Koni shocks as well as decent sized 17 inch tire and wheel package. I went with 13 inch rotors both front and rear so it stops really well. The rear handles pretty well also for a solid axle with Caltracs. I keep the Caltrac bars set up a little loose for street driving so they don't lock things up while cornering. The S trac is a little better behaved than the Detroit Locker that I took out. The Locker would sometimes act a little weird around corners, especially if the road had a big crown or was uneven.
I haven't taken it to the track yet but it pulls hard on the street. I had it out yesterday and the g meter was showing 0.6 or 0.7 g's at 3/4 throttle on the street. It never spins the tires, just hooks and goes. Seems to go straight too which is a good thing.

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