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Re: Bypass type fuel systems (Carb)... Thoughts? [Re: AndyF] #2738447
01/31/20 04:07 PM
01/31/20 04:07 PM
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Pattison Texas
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Originally Posted by AndyF
Originally Posted by BradH
Originally Posted by sixpackgut
Im 8 up 10 back to tank with reg after the carb. Mallory 140 with their regulator. Been running this setup on past 2 cars for 15 years. No other way I would do it

Makes no sense to me why the return line would need to be bigger than the feed line; there's already going to be a reduction in volume from filling the carb, so having it the same size should be sufficient... IMO. grin

EDIT: Not sure of the manufacturer, but here's another schematic that's similar to what I posted above.


That system should work just fine on most cars. I think that you could even put the regulator in the trunk next to the fuel cell and dead head the pressure line to the carbs and have it work okay. That is the way my Duster is setup and it works. Some people don't like the long dead head section but it is under pressure so it should be fine. Most OEM cars are that way, even the high performance ones.


Thats true Andy, BUT they are ALL high pressure EFI, down here in the heat @ 6 to 8 psi for Carb use will have problems.

Last edited by csk; 01/31/20 04:08 PM.

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Re: Bypass type fuel systems (Carb)... Thoughts? [Re: MadMopars] #2738454
01/31/20 04:37 PM
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In my Coronet I purchased a Magnafuel300 for the single fact alone the bypass was at the pump and not the regulator. My bypass line was 18" instead of 18'. No way I'd run two full lengths of fuel line that distance if I didn't have to. Less likely your gonna have a leak, it's cheaper, and even if a regulator pump bypass was better the advantage would be negligible.

I ran this setup till the car sold, 6.5lbs rock solid.


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Re: Bypass type fuel systems (Carb)... Thoughts? [Re: A39Coronet] #2738460
01/31/20 04:59 PM
01/31/20 04:59 PM
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Yeah Magnafuel recommends a fuel system like Brad posted with a short return line and then a long dead head pressure line to the engine. They also recommend a smaller line on the bypass than on the feed line. Here is a link to their instructions. http://www.magnafuel.com/assets/300-instructions.pdf

Re: Bypass type fuel systems (Carb)... Thoughts? [Re: AndyF] #2738476
01/31/20 06:07 PM
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My Mallory 140 doesn't have a built-in bypass like some of the other pumps do. If I decide to set up a return line in the style shown in those diagrams, would adding a bypass regulator right after the pump (in addition to the dead-head regulator at the carburetor) function the same way? I think it would, but maybe I'm overlooking something about how the bypassed versions are designed. work

Re: Bypass type fuel systems (Carb)... Thoughts? [Re: BradH] #2738478
01/31/20 06:09 PM
01/31/20 06:09 PM
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Originally Posted by BradH
Originally Posted by sixpackgut
Im 8 up 10 back to tank with reg after the carb. Mallory 140 with their regulator. Been running this setup on past 2 cars for 15 years. No other way I would do it

Makes no sense to me why the return line would need to be bigger than the feed line; there's already going to be a reduction in volume from filling the carb, so having it the same size should be sufficient... IMO. grin

EDIT: Not sure of the manufacturer, but here's another schematic that's similar to what I posted above.

This is exactly what is on the current car. Flawless. Car makes north of 900. Previous car had a Mallory 140 and a Mallory return style regulator at the carbs. 8 in 8 out. It was constantly over pressure at idle no matter what adjustment was made. Same carbs with both systems. Finally added a second bypass like pictured in the trunk at the tank. We even bored the return larger in the regulator, Lines are bulky, more weight, more $ in fittings. Wasn't worth it.
Doug

Fuel-return-schematic.jpg
Last edited by dvw; 01/31/20 06:13 PM. Reason: need picture
Re: Bypass type fuel systems (Carb)... Thoughts? [Re: AndyF] #2738494
01/31/20 07:31 PM
01/31/20 07:31 PM
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Fredericksburg Va
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the problem with the regulator at the pump it doesn't circulate the fuel up near the carburetor. The magnafuel pump has a return at the pump but that didn't help with the fuel getting to hot and boiling. I put a return regulator at the fuel log and its been good ever sense

Re: Bypass type fuel systems (Carb)... Thoughts? [Re: plycuda] #2738506
01/31/20 08:31 PM
01/31/20 08:31 PM
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Originally Posted by plycuda
the problem with the regulator at the pump it doesn't circulate the fuel up near the carburetor. The magnafuel pump has a return at the pump but that didn't help with the fuel getting to hot and boiling. I put a return regulator at the fuel log and its been good ever sense


My fuel line runs up the inside of the frame tie, then it crosses and goes outside and into the passengers wheel well. It's away from the headers and I've never had any heat soak problems.

Re: Bypass type fuel systems (Carb)... Thoughts? [Re: plycuda] #2738507
01/31/20 08:31 PM
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Originally Posted by plycuda
the problem with the regulator at the pump it doesn't circulate the fuel up near the carburetor. The magnafuel pump has a return at the pump but that didn't help with the fuel getting to hot and boiling. I put a return regulator at the fuel log and its been good ever sense


I can't imagine temp is a problem unless you're dealing with a really small tank. I never had any temp issues with my setup (I think it was 10 gallons), hot lapping, in August. Even still, how hot does the fuel need to get before it causes a timing issue?


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Re: Bypass type fuel systems (Carb)... Thoughts? [Re: A39Coronet] #2738512
01/31/20 08:57 PM
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the problem isn't at the track its running pump gas on the street sitting in traffic. the ethanol boils at like 175. biggest problem I noticed if you stopped for a few minutes and went back out and it heat soaked is when it would act up.

Re: Bypass type fuel systems (Carb)... Thoughts? [Re: sixpackgut] #2738567
01/31/20 11:23 PM
01/31/20 11:23 PM
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Portage,michigan
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Originally Posted by sixpackgut
Return line should be bigger than feed line so the the regulator does its job. An equal size return line can cause x amount of pressure by itself rendering the regulator useless

Placing the regulator after the carb insures fresh cool fuel at all times to the carb

Its not about the fuel system making the car faster. Its about the life of the pump. Not having a single fuel related issue when its 1 million degrees outside. There is always someone from Michigan that says its a worthless upgrade. But down in the south it's the best thing you can possibly spend an extra $100 on


I fully didnt expect it to go faster, i figured the black pump gave it all the fuel,it needed in the first place. Just made the mistake of listening to others tell me my system was inadequate and should be upgraded
It never failed, the pump still worked fine after years of use when i upgraded( foolishly)
It gets hot up here too. 90 degree days arent a rarity. Hot is hot. Most racing and street driving was done in the summertime.


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Re: Bypass type fuel systems (Carb)... Thoughts? [Re: plycuda] #2738617
02/01/20 08:50 AM
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Why does the fuel get hot? Routing or pump stalling? Pump stall is alleviated by the rear bypass or running the pump on a PWM signal. Routing is easy enough to cure. You will see even most OEM's have eliminated tank return.
Doug

Re: Bypass type fuel systems (Carb)... Thoughts? [Re: dvw] #2738622
02/01/20 09:21 AM
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Never had any issues with the current setup, even in peak summer heat. I'm thinking only in terms of keeping the pump "happy."

Re: Bypass type fuel systems (Carb)... Thoughts? [Re: BradH] #2738629
02/01/20 10:00 AM
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the problem isn't the pump, its the heat under the hood. oem cars are fuel injected so the fuel is under high pressure there isn't a problem with it. as soon as I tried non ethanol gas it was fine or cam 2. the problem is the ethanol. winter ethanol is worse than summer blends. I know a few people having the same issues

Re: Bypass type fuel systems (Carb)... Thoughts? [Re: dvw] #2738633
02/01/20 10:12 AM
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Originally Posted by dvw
Why does the fuel get hot? Routing or pump stalling? Pump stall is alleviated by the rear bypass or running the pump on a PWM signal. Routing is easy enough to cure. You will see even most OEM's have eliminated tank return.
Doug


Im sure you realize that efi does not have the same problems as the increased pressure raises the boiling point

And Im not sure how many guys here have ever driven their cars for 8 hours straight across states.

Yes, it gets somewhat warm in Michigan. I drove my barracuda there, i also drove to TX, LA, OK, MO,KS,TN,OH,AR,IN,IL,KY to name a few


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Re: Bypass type fuel systems (Carb)... Thoughts? [Re: sixpackgut] #2738640
02/01/20 10:18 AM
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I drove my '69 383 Super Bee with 4.10s from Virginia to Oregon and back... about 5 days of all-day driving each way. But that was in the late '70s, so it's probably not what you're talking about. haha

The Challenger has done multiple 4-hour drives at 65 to & from NJ, which probably is.

Oh, but you mean in THIS decade. whistling / grin

Re: Bypass type fuel systems (Carb)... Thoughts? [Re: BradH] #2738641
02/01/20 10:19 AM
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My buddy has a single holley blue pump and 3/8 line dead-headed. Car runs 9.80's, best in the 60's. Been on the car since I've known him. Early 90's. Just some consideration. I run a BG400 in my car #8 return, that's fitting size that comes on the pump, #10 to the reg at the carb. My best was only 9.70's We both have never had any fuel issues. Guess who system/layout cost more. I believe though mine would support a switch to alcohol.

Re: Bypass type fuel systems (Carb)... Thoughts? [Re: B1MAXX] #2738666
02/01/20 11:41 AM
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Charleston
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Eddie Miller went 8.50s in 06 and 7.9x in 08 with 2 holley blue pumps. And one was dangling only held in place by the fuel line


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Re: Bypass type fuel systems (Carb)... Thoughts? [Re: BradH] #2738669
02/01/20 11:44 AM
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Originally Posted by BradH
I drove my '69 383 Super Bee with 4.10s from Virginia to Oregon and back... about 5 days of all-day driving each way. But that was in the late '70s, so it's probably not what you're talking about. haha

The Challenger has done multiple 4-hour drives at 65 to & from NJ, which probably is.

Oh, but you mean in THIS decade. whistling / grin


I didn't realize you were so much older than me. Jeez, i invited you to be my copilot. Not sure you would have been any good to me laugh


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Re: Bypass type fuel systems (Carb)... Thoughts? [Re: sixpackgut] #2738675
02/01/20 11:55 AM
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I'm deaf, blind, overweight, going bald, and turned 60 last year... sounds like the perfect combination of traits for a co-pilot to me.

Re: Bypass type fuel systems (Carb)... Thoughts? [Re: BradH] #2738684
02/01/20 12:04 PM
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Forgot one thing had to do over, this was my system. The needle and seat are the biggest restrictions # 6-8 everywhere else. Ran 5.50 @125 with a holly blue pump and cell in the front. 499 Indy, dominator, pg. @125 mph, I don’t think it was running lean

904A4185-19FF-4BA7-B439-4F7C0986157A.jpeg
Last edited by cudaman1969; 02/01/20 12:13 PM.
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