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4.7L v8 '03 Durango - intake or exhaust leak?? #251735
03/12/09 03:38 PM
03/12/09 03:38 PM
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DCM71cuda Offline OP
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DCM71cuda  Offline OP
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Wife's 03 Durango has 4.7L. about 85k miles.

Developed what sounds like either an intake or exhaust leak on the passenger side. Becomes audible when accelerating, up a hill, etc.

Based on history of these motors, is one more likely than the other? At a quick glance I wasn't sure which it was....I'm thinking more likely exhaust leak either at the head/exhaust manifold or the exhaust manifold connection to the exhaust pipe.

Any thoughts, suggestions or experience of the same problem???

Thanks for any help.

Last edited by DCM71cuda; 03/12/09 04:43 PM.
Re: 4.7L v8 '03 Durango - intake or exhaust leak?? [Re: DCM71cuda] #251736
03/12/09 03:47 PM
03/12/09 03:47 PM
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buildanother Offline
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I would suspect exhaust if under load, the intake is just 8 individual o-rings for sealing. I had left side cyl head off my 2000 dakota in summer of 06 and there was a fair amount of rusting going on there at the manifold, but is quiet as mouse so far w/130k.

Re: 4.7L v8 '03 Durango - intake or exhaust leak?? [Re: DCM71cuda] #251737
03/12/09 07:44 PM
03/12/09 07:44 PM
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DAYCLONA Offline
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With the 4.7, chances are the exhaust manifold studs have loosened, or even fallen out!, causing the leak, seen a few 4.7's with this problem, esp. passenger side,.....If I recall, it's a 8mm thread, 40mm long, fully threaded

Re: 4.7L v8 '03 Durango - intake or exhaust leak?? [Re: DCM71cuda] #251738
03/12/09 09:27 PM
03/12/09 09:27 PM
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hemi70 Offline
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i have also seen a few 4.7 exh. leaks due to broken manifold to head bolts (useually the rear most one or two on either side, most of the ones I have had were driver's side)
There was always enough of the bolt/stud left that a stud remover tool would take it out.
Manifold would have to be removed first of course.

Gary.

Re: 4.7L v8 '03 Durango - intake or exhaust leak?? [Re: hemi70] #251739
03/12/09 09:36 PM
03/12/09 09:36 PM
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Yeah pretty common, fairly easy to do, the hard part is you will need a 15mm swivel to get the manifold to pipe bolts out. Usually the broken bolts in the head turn right out.

Re: 4.7L v8 '03 Durango - intake or exhaust leak?? [Re: 10sec440] #251740
03/14/09 09:56 AM
03/14/09 09:56 AM
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DCM71cuda Offline OP
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OK...so it is the lower rear bolt [broken off] on the passenger side exhaust manifold. I guess i'll need to disconnect the manifold from the exhaust pipe, remove the manifold, get the broken bolt out.

I've bought a few replacement bolts and a new gasket.

Assuming I don't run into too many issues, how long a repair should this be?

Is there a torque spec for those bolts???

Thanks again.

Last edited by DCM71cuda; 03/14/09 10:26 AM.






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