1999 ram 1500 stalls after plenum repair
#2297710
05/02/17 01:19 PM
05/02/17 01:19 PM
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Joined: Apr 2013
Posts: 51 Jacksonville, AR
dmckeehan
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Replaced the plenum on my son's 99 ram last weekend. no issues with the intake removal and repair. start the truck, and it idled fine for about 10 seconds, then stumbled and died. restarted, dies at idle. If you you keep rpm it it will run, but as soon as it returns to idle, it dies. pulled throttle body from running truck, swapped it on, including IAC, MAP, and TPS from running truck. truck starts up, runs great. then we realized that we had left the vacuum line off the brake booster. plugged it up, truck immediately dies. pulled vacuum line back off, truck starts and runs fine. put finger over vacuum line to stop the vacuum leak and the truck dies.
I'm at a loss.....any suggestions.
1985 Crew Cab W250 4x4 - daily driver, 5.9 magnum, carbed and distributor, A-518 and NP205 2002 3500 extended cab, 4x4, Cummins and 6 speed 1997 Ram 2500 5.9 with 35 Boggers - Mud Racer 1993 Dakota 4x4, Dana 60's front and rear - work in progress 1992 Dakota 2wd short bed, awaiting 440 swap
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Re: 1999 ram 1500 stalls after plenum repair
[Re: dmckeehan]
#2297759
05/02/17 02:53 PM
05/02/17 02:53 PM
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Joined: Jan 2005
Posts: 12,419 Kalispell Mt.
HotRodDave
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Try sloooowly closing off the vacuume leak so the idle speed motor has time to adjust the idle speed back up.
I am not causing global warming, I am just trying to hold off a impending Ice Age!
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Re: 1999 ram 1500 stalls after plenum repair
[Re: dmckeehan]
#2297766
05/02/17 03:14 PM
05/02/17 03:14 PM
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Joined: Jan 2003
Posts: 3,923 Richmond, Indiana
19swinger70
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When you had the intake off - did you clean the sludge out of it? If so - did the air temp sensor on it get replaced? It could be possible that a sensor got messed up - or not plugged back in when you're assembled. It is pain in the butt job - so something might have gotten goofed up.
1970 340 swinger. sublime 1967 barracuda fastback BB 55 Plymouth Project
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Re: 1999 ram 1500 stalls after plenum repair
[Re: dmckeehan]
#2297782
05/02/17 03:55 PM
05/02/17 03:55 PM
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Joined: Apr 2013
Posts: 51 Jacksonville, AR
dmckeehan
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I'll check both of those. the intake was actually a swap, used an intake i already had off, did the plenum swap on it, then pulled the intake off the truck, and swapped the repaired one on. did not change any sensors out, might be time to do that. also forgot to add, there are no codes or CEL
1985 Crew Cab W250 4x4 - daily driver, 5.9 magnum, carbed and distributor, A-518 and NP205 2002 3500 extended cab, 4x4, Cummins and 6 speed 1997 Ram 2500 5.9 with 35 Boggers - Mud Racer 1993 Dakota 4x4, Dana 60's front and rear - work in progress 1992 Dakota 2wd short bed, awaiting 440 swap
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Re: 1999 ram 1500 stalls after plenum repair
[Re: dmckeehan]
#2297786
05/02/17 04:01 PM
05/02/17 04:01 PM
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Joined: Sep 2007
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Supercuda
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About to go away
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Whenever I have a problem right after I worked on something I go back over what I worked on to make sure I didn't cause the problem.
They say there are no such thing as a stupid question. They say there is always the exception that proves the rule. Don't be the exception.
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Re: 1999 ram 1500 stalls after plenum repair
[Re: dmckeehan]
#2297799
05/02/17 04:21 PM
05/02/17 04:21 PM
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Joined: Apr 2013
Posts: 51 Jacksonville, AR
dmckeehan
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Ive just never had a vehicle run better with a massive vacuum leak than without one
1985 Crew Cab W250 4x4 - daily driver, 5.9 magnum, carbed and distributor, A-518 and NP205 2002 3500 extended cab, 4x4, Cummins and 6 speed 1997 Ram 2500 5.9 with 35 Boggers - Mud Racer 1993 Dakota 4x4, Dana 60's front and rear - work in progress 1992 Dakota 2wd short bed, awaiting 440 swap
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Re: 1999 ram 1500 stalls after plenum repair
[Re: dmckeehan]
#2297865
05/02/17 06:50 PM
05/02/17 06:50 PM
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Joined: Jan 2003
Posts: 3,923 Richmond, Indiana
19swinger70
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Richmond, Indiana
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I just did the plenum repair using a hughes kit two months ago. What a pain int the rear!
Retrace your steps - it is probably something stupid. As stupid as the design that puts that bolt on opening on the bottom of the intake........
1970 340 swinger. sublime 1967 barracuda fastback BB 55 Plymouth Project
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Re: 1999 ram 1500 stalls after plenum repair
[Re: dmckeehan]
#2297888
05/02/17 07:36 PM
05/02/17 07:36 PM
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Joined: Apr 2013
Posts: 51 Jacksonville, AR
dmckeehan
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We used the Hughes kit as well..... still hate the design... I tried to slowly close off the vacuum leak using my finger, say over 10-12 seconds. as soon as i fully closed it off, the engine died. I hate to throw parts at it. I also hate to pull the intake again.....but it's no good the way it is. maybe some more backtracking this evening will shed some light on the issue.
1985 Crew Cab W250 4x4 - daily driver, 5.9 magnum, carbed and distributor, A-518 and NP205 2002 3500 extended cab, 4x4, Cummins and 6 speed 1997 Ram 2500 5.9 with 35 Boggers - Mud Racer 1993 Dakota 4x4, Dana 60's front and rear - work in progress 1992 Dakota 2wd short bed, awaiting 440 swap
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Re: 1999 ram 1500 stalls after plenum repair
[Re: dmckeehan]
#2297907
05/02/17 08:15 PM
05/02/17 08:15 PM
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Joined: Apr 2013
Posts: 51 Jacksonville, AR
dmckeehan
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well, not sure exactly what fixed it, but it running like it is supposed to. Loosened up the distributor, wiggled it, then tightened it back down, hit the key, she started and idled great. no issues. thanks guys!
1985 Crew Cab W250 4x4 - daily driver, 5.9 magnum, carbed and distributor, A-518 and NP205 2002 3500 extended cab, 4x4, Cummins and 6 speed 1997 Ram 2500 5.9 with 35 Boggers - Mud Racer 1993 Dakota 4x4, Dana 60's front and rear - work in progress 1992 Dakota 2wd short bed, awaiting 440 swap
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Re: 1999 ram 1500 stalls after plenum repair
[Re: dmckeehan]
#2298414
05/03/17 05:58 PM
05/03/17 05:58 PM
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Joined: Jan 2005
Posts: 12,419 Kalispell Mt.
HotRodDave
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I Live Here
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Kalispell Mt.
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It had learned how to run with the big vacuume leak in the intake, then the new vacuume leak, it just needed to learn to open the IAC more now there was no vacuume leak, usually the slowly closing the vacuume leak slowly gets it started learning.
I am not causing global warming, I am just trying to hold off a impending Ice Age!
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Re: 1999 ram 1500 stalls after plenum repair
[Re: dmckeehan]
#2298429
05/03/17 06:41 PM
05/03/17 06:41 PM
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Joined: Oct 2005
Posts: 8,881 Ontario, Canada
Stanton
Don't question me!
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Don't question me!
Joined: Oct 2005
Posts: 8,881
Ontario, Canada
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Was the battery disconnected?? After reconnecting sometimes the computer needs time ( even a few days) to reset itself... Pretty much guaranty this is the issue. I have a 99 1500 also - have this issue quite often due to a crappy ground (gonna fix that some day !!)
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