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Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: turbo toad] #2083359
05/31/16 01:14 PM
05/31/16 01:14 PM
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440Jim Offline
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Originally Posted By turbo toad
Bought this kit about 2 weeks ago from jegs using it to adapt a JW ULTRABELL to powerglide heres a pic of the shim pack and starter nose extension
Do you have the ability to measure the dimensions on the starter nose extension? i.e. dimensions a.aaa, b.bbb, c.ccc etc in this sketch.

JW_starter_nose_ext.jpg
Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: Sammy] #2083392
05/31/16 02:11 PM
05/31/16 02:11 PM
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Sammy Offline OP
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Going to do the dye test on the nose today and determine how deep the nose is going in.
I suspect that this Ultra bell has to come off.

Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: Sammy] #2083455
05/31/16 04:05 PM
05/31/16 04:05 PM
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440Jim Offline
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Originally Posted By Sammy
Originally Posted By ntstlgl1970
On mine the pocket ID was too small to fit the nose of an original Nippondenso mini starter. Had it machined larger and all was well


I had a feeling this was the issue. I really don't want to take this whole transmission out again.
I measured two Mopar mini starters and the nose is 0.996-0.998" OD with a large bevel at the tip. A hole 1.000" should accept the starter, but the tolerance might be little tight.

This is my first est for the PG crowd needing the nose extension.

JW_starter_nose_extJim80.jpg
Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: Sammy] #2083465
05/31/16 04:31 PM
05/31/16 04:31 PM
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michigan
turbo toad Offline
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.aaa looks like


.bbb looks like .4495


.ccc here


If you need any more let me know


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Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: Sammy] #2083520
05/31/16 06:23 PM
05/31/16 06:23 PM
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340KID Offline
mopar
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we had to grind down the starter nose pretty good before it sat flush on the JW. Mopar Dakota mini starter from Napa.. maybe 1/4 inch or more

Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: 340KID] #2083571
05/31/16 08:00 PM
05/31/16 08:00 PM
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Lynchburg, VA
Leon441 Offline
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Wish you were closer to me. I would love to see this deal. Not the first time I would see the need to make adjustments on a jw part.

Most of these parts are built around something else. I suspect this bell was built with the idea of using with a flexplate using a 130 starter gear on plate. With shim spacers the starter would be perfect. So they never realized the nose didn't fit the receiver in bellhousing. Then you use a gm style converter with no starter gear.

The other guess is this was made using a .090 or .250 midplate that had a starter hole in it aligning the starter.

You can always use a Reid bell with A-1 adapter ring. I think it works with starter against bell. With starter ring on flexplate it requires a 1/4" midplate with starter hole in midplate. More expensive but fits.

Amazing what you learn designing bells for one off Mopars. Lol

Last edited by Leon441; 05/31/16 08:02 PM.

Career best 8.02 @ 169 at 3050# and 10" tires small block power.
Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: Sammy] #2083795
06/01/16 12:55 AM
06/01/16 12:55 AM
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Sac, CA, USA
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ntstlgl1970 Offline
mopar
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Originally Posted By Sammy
Originally Posted By ntstlgl1970
On mine the pocket ID was too small to fit the nose of an original Nippondenso mini starter. Had it machined larger and all was well


I had a feeling this was the issue. I really don't want to take this whole transmission out again.
How much was machined off in the pocket?


I'd be surprised if it was .020". I just remember thinking "are you f'ing kidding me"? Before pulling the trans off the engine. I was not impressed with the ultra-bell at all.

Maybe a cartridge roll on a die grinder would open it up enough.

I was using it to run a 518 in my car- just a heads up- you need a 10" converter to fit in the bell

Last edited by ntstlgl1970; 06/01/16 01:21 AM.
Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: ntstlgl1970] #2083925
06/01/16 09:40 AM
06/01/16 09:40 AM
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Originally Posted By ntstlgl1970

I was using it to run a 518 in my car- just a heads up- you need a 10" converter to fit in the bell

10" or smaller correct ? i was thinking the same.
beer

Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: turbo toad] #2083961
06/01/16 11:33 AM
06/01/16 11:33 AM
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440Jim Offline
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Originally Posted By turbo toad
If you need any more let me know

Thanks.
It looks like it might be a little thin in the area with the red circle (0.371-0.350 = 0.021"). Is that hole flat on the bottom or does it have a drill bit angle?
What is the small ID hole (g.ggg)?
And since posters have mentioned fit problems, what did JW do for the OD (f.fff)?

JW_starter_nose_quest.jpg
Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: Sammy] #2084323
06/01/16 10:08 PM
06/01/16 10:08 PM
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michigan
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Im no machinist but heres what i come up with yes it looks as if they used some kind of a drill bit for .ccc because its camfered or counter sunk in the red area



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Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: Sammy] #2085870
06/04/16 03:12 PM
06/04/16 03:12 PM
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So the transmission is out and fitted the starter to the ultrabell. The nose hole in the ultrabell is too small, so I opened it up slightly and it fits now.
But..... I bolted up the transmission to the block and the starter wont go in all the way again. Its closer to the bellhousing but still not there. Maybe a 1/4" off.
So I pulled out transmission again, grinded on block a little and still wont go in. I don't see any obstruction anywhere. I'm ready to get another case and sell this thing. What a nightmare.

Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: Sammy] #2085882
06/04/16 03:50 PM
06/04/16 03:50 PM
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ntstlgl1970 Offline
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Even with an oe small starter I had to hit the starter cutout in the block with a carbide burr to make room on my 440 even with a 727 stock case. Another option is the 05 ram 5.7L man trans starter which is even smaller than the standard "mini-starter". It looks like it should be for a riding lawnmower but it works great.

image.jpeg
Last edited by ntstlgl1970; 06/04/16 03:57 PM.
Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: ntstlgl1970] #2085889
06/04/16 04:10 PM
06/04/16 04:10 PM
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Sammy Offline OP
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Originally Posted By ntstlgl1970
Even with an oe small starter I had to hit the starter cutout in the block with a carbide burr to make room on my 440 even with a 727 stock case. Another option is the 05 ram 5.7L man trans starter which is even smaller than the standard "mini-starter". It looks like it should be for a riding lawnmower but it works great.



Manual starter? For what size dodge Ram truck? I'm ready to go to Autozone and try one. I don't have a lot of compression so it bet it will work. Both mini starters are not fitting that I have.

Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: ntstlgl1970] #2085994
06/04/16 07:23 PM
06/04/16 07:23 PM
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Sammy Offline OP
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Originally Posted By ntstlgl1970
Even with an oe small starter I had to hit the starter cutout in the block with a carbide burr to make room on my 440 even with a 727 stock case.



Well 7 hours hours later the transmission is in. Did what you said and had to grind a little more on the starter cutout. It needs a little more but I put bolts in and tightened them up evenly and slowly and it went right in.

I will never buy another JW Ultrabell ever again. This was the worst experience ever and they are not cheap. And the lower engine mount hole had to be retapped to boot.

Thankyou for all your help. up

Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: Sammy] #2086003
06/04/16 07:38 PM
06/04/16 07:38 PM
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Fulton County, PA
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Just another day at the office for anyone trying to drag race a Chrysler product.


If the results don't match the theory, change the theory.
Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: CMcAllister] #2086084
06/04/16 10:40 PM
06/04/16 10:40 PM
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Sammy Offline OP
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Originally Posted By CMcAllister
Just another day at the office for anyone trying to drag race a Chrysler product.



I hear ya but this was ridiculous.
This should have been a 1.5 hour job, start to finish.
Well at least my starter works. Tomorrow add fluid and I'm ready.

Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: Sammy] #2086316
06/05/16 12:28 PM
06/05/16 12:28 PM
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DaveRS23 Offline
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I got lucky on mine. I had my engine out and trial fitted the engine, 'bell, and starter. I had to grind the crap out of the block (World), install the big wire on the starter before mounting it, and had to massage the starter to fit the 'bell.

It would have been a real b!tch if the engine had been in the car. I am really tired of expensive parts that don't fit or need mods to work.


Master, again and still
Re: JW Ultrabell with 727 Tranmission and Starter doesnt fit [Re: DaveRS23] #2086451
06/05/16 03:32 PM
06/05/16 03:32 PM
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Sammy Offline OP
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Originally Posted By DaveRS23
I got lucky on mine. I had my engine out and trial fitted the engine, 'bell, and starter. I had to grind the crap out of the block (World), install the big wire on the starter before mounting it, and had to massage the starter to fit the 'bell.

It would have been a real b!tch if the engine had been in the car. I am really tired of expensive parts that don't fit or need mods to work.



There's a small obstruction somewhere that's slightly hitting but it went in, with just slight pressure. Not 100% but after it comes out again, I'll see where its hitting and then correct it.

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