Previous Thread
Next Thread
Print Thread
Page 87 of 180 1 2 85 86 87 88 89 179 180
Re: Real world weight loss program and it` cost.......... [Re: fullmetaljacket] #2059892
04/22/16 07:33 PM
04/22/16 07:33 PM
Joined: Feb 2003
Posts: 6,849
F
fullmetaljacket Offline
master
fullmetaljacket  Offline
master
F

Joined: Feb 2003
Posts: 6,849
I'm looking through hundreds of photos that I have taken during various processes with this creation and just found a few of the re-invented steering WHEEL before it went under the hacksaw,welder,hammer,file,anvil,sand paper etc.
Here's the virgin aluminum wheel straight out of Speedways clearance sale shelf because of a few missing grip warts. That was fine by me as I was to remove them all anyhow. IIRC, the wheel was on sale for $16 dollars and close enough in circumference size to the original stocker.

IMG_2917.JPG
Last edited by fullmetaljacket; 04/22/16 07:38 PM.
Re: Real world weight loss program and it` cost.......... [Re: fullmetaljacket] #2059900
04/22/16 07:42 PM
04/22/16 07:42 PM
Joined: Feb 2003
Posts: 6,849
F
fullmetaljacket Offline
master
fullmetaljacket  Offline
master
F

Joined: Feb 2003
Posts: 6,849
Here it is with some of the warts taken off. They actually were coming off on their own being that they are only held in place with some type of cheap glue. Design flaw to the fullest.
In any case, they have to come off to make way for my hand hammered peaks and dips that reflect a stock wheels look.

IMG_2912.JPG
Re: Real world weight loss program and it` cost.......... [Re: fullmetaljacket] #2059902
04/22/16 07:46 PM
04/22/16 07:46 PM
Joined: Feb 2003
Posts: 6,849
F
fullmetaljacket Offline
master
fullmetaljacket  Offline
master
F

Joined: Feb 2003
Posts: 6,849
I had to make a wooden jig platform from found plywood and J-hooks to hold the wheel in place while it gets reformed on the grips and subsequent welding. One can see that the grip dips were coming along nicely with the help of a rubber mallet and the right size bar steel round stock.

IMG_4394.JPG
Re: Real world weight loss program and it` cost.......... [Re: fullmetaljacket] #2059903
04/22/16 07:49 PM
04/22/16 07:49 PM
Joined: Feb 2003
Posts: 6,849
F
fullmetaljacket Offline
master
fullmetaljacket  Offline
master
F

Joined: Feb 2003
Posts: 6,849
Mug shot side view of the grips using the original wart holes as a stress relief when I was hammering it down into shape. Without those holes in place, the wheel itself would deform out of round under pressure of hammering.

IMG_4395.JPG
Last edited by fullmetaljacket; 04/22/16 07:51 PM.
Re: Real world weight loss program and it` cost.......... [Re: Thumperdart] #2059916
04/22/16 08:00 PM
04/22/16 08:00 PM
Joined: Jun 2003
Posts: 9,225
Charleston
S
sixpackgut Offline
Drag Week Mod Champion
sixpackgut  Offline
Drag Week Mod Champion
S

Joined: Jun 2003
Posts: 9,225
Charleston
What does that wheel weigh exactly?

Just weighed the 15 incher in my car and its 2.5 lbs

Last edited by sixpackgut; 04/22/16 08:14 PM.

Gen 3 power 6.22@110, 9.85@135
Follow @g3hemiswap on instagram

performance only racing, CRT, ultimate converter, superior design concepts, ThumperCarbs
Re: Real world weight loss program and it` cost.......... [Re: sixpackgut] #2059955
04/22/16 08:58 PM
04/22/16 08:58 PM
Joined: Feb 2003
Posts: 6,849
F
fullmetaljacket Offline
master
fullmetaljacket  Offline
master
F

Joined: Feb 2003
Posts: 6,849
Mine weighed about the same, 2.5 Lbs.
After some trimming off the bridge posts it lost about 1/2 Lb, but after adding some more aluminum posts, gussets and housings to make it look Chrysler stock, it went back up to about 2.3/4 Lbs.
The stock factory wheel weighed 6 Lbs without the horn ring.
This part of my project was one of my favorite and most proud in looks.

Re: Real world weight loss program and it` cost.......... [Re: fullmetaljacket] #2059958
04/22/16 09:08 PM
04/22/16 09:08 PM
Joined: Feb 2003
Posts: 6,849
F
fullmetaljacket Offline
master
fullmetaljacket  Offline
master
F

Joined: Feb 2003
Posts: 6,849
Here's the Ace, Accurate Joe readying to apply the hot wand on the wheel and close up the holes. This was just one of many steps in the quest to get back to stock.
As can be seen the original (3) leg bridge posts are still intact so as to keep the wheel true and round during these various processes. They will be cut off to make way for the new stock looking and stronger (2) leg bridge.

IMG_4404.JPG
Last edited by fullmetaljacket; 04/22/16 09:12 PM.
Re: Real world weight loss program and it` cost.......... [Re: fullmetaljacket] #2060673
04/24/16 09:46 AM
04/24/16 09:46 AM
Joined: Feb 2003
Posts: 6,849
F
fullmetaljacket Offline
master
fullmetaljacket  Offline
master
F

Joined: Feb 2003
Posts: 6,849
Here are the holes plugged up and ready to go under the file. I used good Nicholson USA made files to really eat into the valleys but without too much pressure.

IMG_4417.JPG
Last edited by fullmetaljacket; 04/24/16 09:46 AM.
Re: Real world weight loss program and it` cost.......... [Re: fullmetaljacket] #2060675
04/24/16 09:50 AM
04/24/16 09:50 AM
Joined: Feb 2003
Posts: 6,849
F
fullmetaljacket Offline
master
fullmetaljacket  Offline
master
F

Joined: Feb 2003
Posts: 6,849
Note the semi finished grip valleys to give that stock look. The unplugged holes on the upper left are still there because the bridge posts are still in their stock positions until I was ready to replace them with the new two legged bridge.

IMG_4416.JPG
Re: Real world weight loss program and it` cost.......... [Re: Thumperdart] #2060769
04/24/16 01:02 PM
04/24/16 01:02 PM
Joined: Sep 2007
Posts: 1,893
Spahn Ranch
RMCHRGR Offline
top fuel
RMCHRGR  Offline
top fuel

Joined: Sep 2007
Posts: 1,893
Spahn Ranch
I dig how the holes were used as locations to peen the tubing making it look like the OG finger grip. Far out! Those little wart bumps on the Speedway wheel are strange for sure.

The steering wheels from the '60's - early '70s are oddly thin in your hand. Probably why those leather wheel wraps came out. It's always a bit strange to drive a larger car with such a thin tiller, not unlike a boat.

The OE wheels are definitely on the heavier side. Even though they were thin, the circumference, depth and rigidity must have required some dense material to only be supported at narrow joints.


'71 Duster
'72 Challenger
'17 Ram 1500
Re: Real world weight loss program and it` cost.......... [Re: Thumperdart] #2060817
04/24/16 02:12 PM
04/24/16 02:12 PM
Joined: Jun 2003
Posts: 9,225
Charleston
S
sixpackgut Offline
Drag Week Mod Champion
sixpackgut  Offline
Drag Week Mod Champion
S

Joined: Jun 2003
Posts: 9,225
Charleston
Fmj, how is the aluminum exhaust holding up? I was to scared of aluminum so I just did a new system in .050 wall 304 Ss with split flow muffs that weight 7 lbs each. Not sure of my total weight loss though. Switched from .065 3" to .050 3.5 inch tube


Gen 3 power 6.22@110, 9.85@135
Follow @g3hemiswap on instagram

performance only racing, CRT, ultimate converter, superior design concepts, ThumperCarbs
Re: Real world weight loss program and it` cost.......... [Re: sixpackgut] #2060930
04/24/16 06:37 PM
04/24/16 06:37 PM
Joined: Feb 2003
Posts: 6,849
F
fullmetaljacket Offline
master
fullmetaljacket  Offline
master
F

Joined: Feb 2003
Posts: 6,849
Aluminum system is so far holding ground. I have well mounted on the chassis and welded very well. It's only carrying its own weight which is next to nothing.
I drove it through a good number of heat/cold cycles last year. Weight must have been a small number but still respectable. 7 Lbs for a muffler is very good.
I'll keep an eye on it all and keep everyone posted.

Re: Real world weight loss program and it` cost.......... [Re: RMCHRGR] #2060939
04/24/16 06:44 PM
04/24/16 06:44 PM
Joined: Feb 2003
Posts: 6,849
F
fullmetaljacket Offline
master
fullmetaljacket  Offline
master
F

Joined: Feb 2003
Posts: 6,849
Yes, the OE wheels have an impregnated steel bar through out the circumference of the wheel and cross bridge. I studied some throughout.
Some weigh a little more than most, but still heavy.

Those aluminum aftermarket wheels are super light but most if not all look silly and over exaggerated.
The closest that come to a stock wheel look as far as the outer ring are aluminum types made for boats, so of course I made a trip to the annual boat show at Javits and found most to be too big in diameter, thus putting on some pounds.

Last edited by fullmetaljacket; 04/24/16 11:17 PM.
Re: Real world weight loss program and it` cost.......... [Re: fullmetaljacket] #2061116
04/24/16 11:27 PM
04/24/16 11:27 PM
Joined: Feb 2003
Posts: 6,849
F
fullmetaljacket Offline
master
fullmetaljacket  Offline
master
F

Joined: Feb 2003
Posts: 6,849
Here we go. I found this image of the new two legged bridge made out of 6061 T6 aluminum flat stock while being test fitted.
Using the original tripart bridge to find center, mounting hole locations and depth for the two leg was easily done by simply mating them both at center with a few clamps and then scribing for drilling and trimming.
When I find the other images, y'all will see where this madness has a method.

IMG_4454.JPG
Re: Real world weight loss program and it` cost.......... [Re: fullmetaljacket] #2061787
04/26/16 12:58 AM
04/26/16 12:58 AM
Joined: Feb 2003
Posts: 6,849
F
fullmetaljacket Offline
master
fullmetaljacket  Offline
master
F

Joined: Feb 2003
Posts: 6,849
Here's the new bridge going through some growing pains.
The bends are gentle and were performed with the metal warm and with a rubber mallet and vise as to not create any cracks.

IMG_4468.JPG
Re: Real world weight loss program and it` cost.......... [Re: fullmetaljacket] #2061790
04/26/16 01:05 AM
04/26/16 01:05 AM
Joined: Feb 2003
Posts: 6,849
F
fullmetaljacket Offline
master
fullmetaljacket  Offline
master
F

Joined: Feb 2003
Posts: 6,849
To get a sense of depth for the bridges reach to the main ring from its mounting surface, I double parked both wheels next to each other to make sure all was butter and level.
Note the aftermarket steering wheel adapter on the lower left that was used to mount the new wheel onto the steering shaft chuck. A diversion from true stock, but never the less, blind to the naked eye.

IMG_4464.JPG
Re: Real world weight loss program and it` cost.......... [Re: fullmetaljacket] #2061793
04/26/16 01:13 AM
04/26/16 01:13 AM
Joined: Jul 2004
Posts: 19,318
State of confusion
T
Thumperdart Offline OP
I Live Here
Thumperdart  Offline OP
I Live Here
T

Joined: Jul 2004
Posts: 19,318
State of confusion
Lookin good man............. bow


72 Dart 470 n/a BB stroker street car `THUMPER`...Check me out on FB Dominic Thumper for videos and lots of carb pics......760-900-3895.....
Re: Real world weight loss program and it` cost.......... [Re: Thumperdart] #2061801
04/26/16 01:24 AM
04/26/16 01:24 AM
Joined: Feb 2003
Posts: 6,849
F
fullmetaljacket Offline
master
fullmetaljacket  Offline
master
F

Joined: Feb 2003
Posts: 6,849
Measure, level, measure again, level again, measure again and again, level again and again, think about it, dream about it, CUT ONCE.
Then file again and again till it's feels right.
Note the original tripart bridge still in place, but acting as a guide for the new two leg bridge about to take its place.
The new bridge was welded in place just rotated shy of an inch with the old bridge so that the ring would not lose form. The welds on this need be dooky and well tempered.
Just think what the welders facial expressions looked like when I walked into the shop with this "Lost in Space meets the Munsters" gadget as you see it. More like a science project on LSD.

IMG_4471.JPG
Last edited by fullmetaljacket; 04/26/16 01:27 AM.
Re: Real world weight loss program and it` cost.......... [Re: Thumperdart] #2061880
04/26/16 08:07 AM
04/26/16 08:07 AM
Joined: Mar 2006
Posts: 9,858
MI, usa
dvw Offline
master
dvw  Offline
master

Joined: Mar 2006
Posts: 9,858
MI, usa
I'm in amazement as always. Thanks for the secret "package"
Doug

Re: Real world weight loss program and it` cost.......... [Re: fullmetaljacket] #2061897
04/26/16 09:43 AM
04/26/16 09:43 AM
Joined: Sep 2003
Posts: 19,485
north of coder
moparx Online content
"Butt Crack Bob"
moparx  Online Content
"Butt Crack Bob"

Joined: Sep 2003
Posts: 19,485
north of coder
Originally Posted By fullmetaljacket
Measure, level, measure again, level again, measure again and again, level again and again, think about it, dream about it, CUT ONCE.
Then file again and again till it's feels right.
Note the original tripart bridge still in place, but acting as a guide for the new two leg bridge about to take its place.
The new bridge was welded in place just rotated shy of an inch with the old bridge so that the ring would not lose form. The welds on this need be dooky and well tempered.
Just think what the welders facial expressions looked like when I walked into the shop with this "Lost in Space meets the Munsters" gadget as you see it. More like a science project on LSD.

lee, how or what did you use to insure each finger grip was the same depth ? this is a great piece you did that hides in plain sight ! science at it's best !
beer

Page 87 of 180 1 2 85 86 87 88 89 179 180






Powered by UBB.threads™ PHP Forum Software 7.7.1