Previous Thread
Next Thread
Print Thread
Page 1 of 2 1 2
flex form composite springs/1965 dart build #1940709
10/28/15 10:41 PM
10/28/15 10:41 PM
Joined: Feb 2012
Posts: 47
Indianapolis.IN
prrc Offline OP
member
prrc  Offline OP
member

Joined: Feb 2012
Posts: 47
Indianapolis.IN
have been looking at options for springs for my build . A little about the car. 1965 Dodge Dart. Best guess on weight will be 2800. front suspension is now a coil over set up. I have looked at Hotchkis springs for the 67 up A bodies and post a thread asking about them with very but very little feedback using them in my application. Here is what is confusing. My rear springs are moved in to the frame rails to accommodate my rear wheel choice. Had to make some room back there. just not much to work with in stock form. Witch brings me to spring rate. I know moving the spring in will require a stiffer spring rate. Thinking the Hotchkis spring was designed for the later a bodies I would assume the 67 up car where heavier. hotchkis rates there springs at 130. Now after not much feed back I looked at Flex Form composite springs. Talked to a guy by the name of Mark there. He is suggesting 200 rate spring witch leaves me very confused. can anyone shed some light on this subject for me. Thanks Tim

Last edited by prrc; 11/01/15 09:03 PM.
Re: flex form composite springs [Re: prrc] #1940769
10/29/15 12:25 AM
10/29/15 12:25 AM
Joined: Dec 2003
Posts: 22,696
Bitopia
J
jcc Offline
If you can't dazzle em with diamonds..
jcc  Offline
If you can't dazzle em with diamonds..
J

Joined: Dec 2003
Posts: 22,696
Bitopia
I have a number of sets of composite leafs, Flex and Hyperco. I like a stiff suspension. 225lb are my main choice on the b bodys. I have just installed a 200lb set on an early A, but its not on the road yet. I'm shooting for a 50/50 F/R set-up. I'm thinking the 175lb set might have been a better choice. The A will be in the 2600lb range. They are a great solution IMO.

See Pic #60, these are Flex's, over 20 yrs old, 225lb on another a body.

https://board.moparts.org/ubbthreads/ubbthreads.php/topics/1553823/1.html

Last edited by jcc; 10/29/15 12:53 AM.

Reality check, that half the population is smarter then 50% of the people and it's a constantly contested fact.
Re: flex form composite springs [Re: jcc] #1940919
10/29/15 11:01 AM
10/29/15 11:01 AM
Joined: Feb 2012
Posts: 47
Indianapolis.IN
prrc Offline OP
member
prrc  Offline OP
member

Joined: Feb 2012
Posts: 47
Indianapolis.IN
Thanks for in input. Could you tell me a little more about your car. I was thinking my car would be around 2800, Maybe I'm way off of your estimation is 2600. Any pictures you could share? Thanks Tim
Originally Posted By jcc
I have a number of sets of composite leafs, Flex and Hyperco. I like a stiff suspension. 225lb are my main choice on the b bodys. I have just installed a 200lb set on an early A, but its not on the road yet. I'm shooting for a 50/50 F/R set-up. I'm thinking the 175lb set might have been a better choice. The A will be in the 2600lb range. They are a great solution IMO.

See Pic #60, these are Flex's, over 20 yrs old, 225lb on another a body.

https://board.moparts.org/ubbthreads/ubbthreads.php/topics/1553823/1.html

Re: flex form composite springs [Re: prrc] #1940946
10/29/15 11:56 AM
10/29/15 11:56 AM
Joined: Dec 2003
Posts: 22,696
Bitopia
J
jcc Offline
If you can't dazzle em with diamonds..
jcc  Offline
If you can't dazzle em with diamonds..
J

Joined: Dec 2003
Posts: 22,696
Bitopia
I'll locate some pics. Its a 62 Lancer. I'm making a number of changes, both lightening and adding stuff, like going from 7.25 rear to alum 8.75, losing very small drums to go to small discs, etc, so weight is is still a big guessestimate for me, but stated factory weight was just over 2600lb for mine.

Another thing on the composite leafs, as also mentioned by Ron Sutton, and it seems to be correct, the composite leafs have much better harmonic disposition vs steel.

Last edited by jcc; 10/29/15 12:06 PM.

Reality check, that half the population is smarter then 50% of the people and it's a constantly contested fact.
250 [Re: prrc] #1941063
10/29/15 03:20 PM
10/29/15 03:20 PM
Joined: Jan 2010
Posts: 1,442
NW Chicago suburban area
Mopar Mitch Offline
pro stock
Mopar Mitch  Offline
pro stock

Joined: Jan 2010
Posts: 1,442
NW Chicago suburban area
PRRC -- I've run the FlexAForm fiberglass mono leafs with very good results and satisfaction. The primary reason I switched to them, back in the late 80s, was for weight reduction for my SCCA E/SP class competition. They weigh only about 10# each; the factory SS leafs I was previously running (de-arched) were very heavy at ~30# each. Other top-rated SCCA AX competitors had good results with FlexAForm... they worked with me to determine the best choice for my intentions.

You first need to know your 4-corner weight as you'd be typically driving/racing (fuel level, trunk items, etc). For best handling with leafs, you want them to be near a flat level most of the time... little arch. In my setup, we determined 225# with a 5" uncompressed arch... compressed at-rest resulted in about 1~1.5" arch ... a slight compromise allowed by me for some rare street/hwy driving (full tank, trunk stuff, etc... bt not much... always conscious of the extra weight I'd have in the car.

If I'd do it again, I'd consider a touch stiffer from current 225/5 to 250/4... I know other AX racers running their GM f-bodies at 250/4 and they like them.

For street driving there are occasional rough roads.. and... the stiffer REAR suspension will become more noticeable quickly to you... before the front stiffer suspension gets noticed.

I suggest working with FlexAForm... they're a good company (OE Corvette experience) -- you don't want "off the shelf" leafs if you can avoid it.. because they aren't typically made to YOUR specs needed for YOUR specific car and intentions.

Also, all new leafs (metal or fglass) will take a short initial time to settle... maybe ~2-weeks.

Whatever you get, avoid high-arch springs (with your car at-rest) as that will defeat the intended purpose of improved handling. Of course, if you routinely drive over rough roads, you WILL feel the ride as on the rough-side, so... avoid rough roads.

Last edited by Mopar Mitch; 10/29/15 03:26 PM.

Mopar Mitch "Road racers and autocrossers go in deeper and come out harder!"... and rain never stops us from having fun with our cars... in fact, it makes us better drivers! Check out MOPAR ACTION MAGAZINE, August 2006 issue for feature article and specs on my autocross T/A!
Re: 250 [Re: Mopar Mitch] #1941211
10/29/15 07:48 PM
10/29/15 07:48 PM
Joined: Feb 2012
Posts: 47
Indianapolis.IN
prrc Offline OP
member
prrc  Offline OP
member

Joined: Feb 2012
Posts: 47
Indianapolis.IN
Hey Mitch, This is Tim owner of Paradise Road Rod & Custom, in Indy. We have talked several times. The car is still being build. Unfortunately.I was thinking that 200 was pretty stiff for as light as the car is. my estimate is 2800 but may come it a little over or under that number. your car is running 225/5 i would think you car has got to out weigh mine by a good 800lbs if not more. That was the reason for confusion on my end. I was thinking 175 but that maybe not enough. I will talk with Mark tomorrow.
Originally Posted By Mopar Mitch
PRRC -- I've run the FlexAForm fiberglass mono leafs with very good results and satisfaction. The primary reason I switched to them, back in the late 80s, was for weight reduction for my SCCA E/SP class competition. They weigh only about 10# each; the factory SS leafs I was previously running (de-arched) were very heavy at ~30# each. Other top-rated SCCA AX competitors had good results with FlexAForm... they worked with me to determine the best choice for my intentions.

You first need to know your 4-corner weight as you'd be typically driving/racing (fuel level, trunk items, etc). For best handling with leafs, you want them to be near a flat level most of the time... little arch. In my setup, we determined 225# with a 5" uncompressed arch... compressed at-rest resulted in about 1~1.5" arch ... a slight compromise allowed by me for some rare street/hwy driving (full tank, trunk stuff, etc... bt not much... always conscious of the extra weight I'd have in the car.

If I'd do it again, I'd consider a touch stiffer from current 225/5 to 250/4... I know other AX racers running their GM f-bodies at 250/4 and they like them.

For street driving there are occasional rough roads.. and... the stiffer REAR suspension will become more noticeable quickly to you... before the front stiffer suspension gets noticed.

I suggest working with FlexAForm... they're a good company (OE Corvette experience) -- you don't want "off the shelf" leafs if you can avoid it.. because they aren't typically made to YOUR specs needed for YOUR specific car and intentions.

Also, all new leafs (metal or fglass) will take a short initial time to settle... maybe ~2-weeks.

Whatever you get, avoid high-arch springs (with your car at-rest) as that will defeat the intended purpose of improved handling. Of course, if you routinely drive over rough roads, you WILL feel the ride as on the rough-side, so... avoid rough roads.

Re: flex form composite springs [Re: prrc] #1941216
10/29/15 07:58 PM
10/29/15 07:58 PM
Joined: Feb 2012
Posts: 47
Indianapolis.IN
prrc Offline OP
member
prrc  Offline OP
member

Joined: Feb 2012
Posts: 47
Indianapolis.IN
Here is a picture of the car in progress. The front is set up at ride height. Just want to get it on the ground so I can get the engine and transmission mocked up to build the pieces I need to get it installed and get it finished up for spring. Tired of seeing it sit with out the rear end under it and tired of setting on the side lines.

20151024_140612_resized.jpg20151024_143000_resized.jpg20151024_151711_resized.jpg20151024_151722_resized.jpg
Re: flex form composite springs [Re: prrc] #1941217
10/29/15 07:59 PM
10/29/15 07:59 PM
Joined: Feb 2012
Posts: 47
Indianapolis.IN
prrc Offline OP
member
prrc  Offline OP
member

Joined: Feb 2012
Posts: 47
Indianapolis.IN
A couple more

20151024_153320_resized.jpg20151024_155308_resized.jpg
Re: flex form composite springs [Re: prrc] #1941264
10/29/15 08:48 PM
10/29/15 08:48 PM
Joined: Nov 2006
Posts: 1,074
Manitoba Canada
67autocross Offline
super stock
67autocross  Offline
super stock

Joined: Nov 2006
Posts: 1,074
Manitoba Canada
If I was as deep in as you are I would do some kind of matching coil over set up front and rear, when I was building my 67 Dart I bought the RMS front end and a few months later ended up ordering the rear kit.
The only thing I would change now is mine only has the single adjustable QA1 shocks, I have been running Viking double adjustable on one of my other cars ( stock type suspension) all summer and you can completely change how the car rides and handles with a few clicks of the shocks.
Very nice project by the way, the HDK looks like a really nice piece and those 65 Darts a really under rated looking cars.


A new iron curtain drawn across the 49th parallel
Re: flex form composite springs [Re: prrc] #1941284
10/29/15 09:26 PM
10/29/15 09:26 PM
Joined: Feb 2012
Posts: 47
Indianapolis.IN
prrc Offline OP
member
prrc  Offline OP
member

Joined: Feb 2012
Posts: 47
Indianapolis.IN
A 4 link rear has crossed my mind several times. I can build one. Just takes some time. I looked at the rear set up from RMS. But I just can't do that to Denny. HDK is a sponsor of this build. Really leaning toward the flex form springs at this point. Thanks for the Kudos on the build.
Removed the front core support brace this evening. I will be fabrication a new on tomorrow. I can see why a lot of structural rigidity can be had by removing the stock set up.

20151029_190251_resized.jpg20151029_190254_resized.jpg20151029_190257_resized.jpg
Re: flex form composite springs/1965 Dart build [Re: prrc] #1943207
11/01/15 08:57 PM
11/01/15 08:57 PM
Joined: Feb 2012
Posts: 47
Indianapolis.IN
prrc Offline OP
member
prrc  Offline OP
member

Joined: Feb 2012
Posts: 47
Indianapolis.IN
Pulled the trigger Friday on a set of Flexform springs 5" free arch with a 200lb rate. 6 weeks to make them. I have another set of 225/5 that I will use to mock up the rear suspension.

Last edited by prrc; 11/01/15 09:01 PM.
Re: flex form composite springs [Re: prrc] #1943209
11/01/15 09:01 PM
11/01/15 09:01 PM
Joined: Feb 2012
Posts: 47
Indianapolis.IN
prrc Offline OP
member
prrc  Offline OP
member

Joined: Feb 2012
Posts: 47
Indianapolis.IN
got the front core support made and welded in yesterday.

20151030_193042_resized.jpg20151030_193048_resized.jpg20151030_202142_resized.jpg20151030_202147_resized.jpg
Re: flex form composite springs/1965 dart build [Re: prrc] #1960561
11/30/15 11:55 PM
11/30/15 11:55 PM
Joined: Feb 2012
Posts: 47
Indianapolis.IN
prrc Offline OP
member
prrc  Offline OP
member

Joined: Feb 2012
Posts: 47
Indianapolis.IN
So some more progress. The mock up Flex Form leaf springs I bought as a mock up set Was worth the money I paid to have as a starting point. Called and talked to them today and we are moving the spring rate to 225 and a 3 inch free arch. With the same rate and a 5 inch free arch the rear needed to come down a good 2 more inches. Lucky foe me they had not started the new set. So now comes the mock up of the motor and transmission.

20151128_100144_resized.jpg20151128_100152_resized.jpg20151128_121945_resized.jpg20151128_131402_resized.jpg
Re: flex form composite springs/1965 dart build [Re: prrc] #1960562
11/30/15 11:57 PM
11/30/15 11:57 PM
Joined: Feb 2012
Posts: 47
Indianapolis.IN
prrc Offline OP
member
prrc  Offline OP
member

Joined: Feb 2012
Posts: 47
Indianapolis.IN
A couple more

20151110_184148_resized.jpg20151110_184208_resized.jpg20151110_184529_resized.jpg
Re: flex form composite springs/1965 dart build [Re: prrc] #1960564
11/30/15 11:58 PM
11/30/15 11:58 PM
Joined: Feb 2012
Posts: 47
Indianapolis.IN
prrc Offline OP
member
prrc  Offline OP
member

Joined: Feb 2012
Posts: 47
Indianapolis.IN
a few more

20151130_183503_resized_1.jpg20151130_183509_resized_1.jpg20151130_183514_resized_1.jpg20151130_183529_resized_1.jpg
Re: flex form composite springs/1965 dart build [Re: prrc] #1960868
12/01/15 01:19 PM
12/01/15 01:19 PM
Joined: Feb 2010
Posts: 270
Mountain View, CA
6
68rrunner Offline
enthusiast
68rrunner  Offline
enthusiast
6

Joined: Feb 2010
Posts: 270
Mountain View, CA
Looks good! You're a bit ahead of me! We've just done suspension mockup. Still waiting on the shop space and budget to push forward.

Re: flex form composite springs/1965 dart build [Re: prrc] #1962698
12/03/15 10:21 PM
12/03/15 10:21 PM
Joined: Feb 2012
Posts: 47
Indianapolis.IN
prrc Offline OP
member
prrc  Offline OP
member

Joined: Feb 2012
Posts: 47
Indianapolis.IN
So after looking over my options I'm going to build the custom oil pan. Motor is on a stand. Removed the balance shaft and put it in the the scrap bin. Cleaned up the oil pan for a flange pattern. Will be ordering a sheet of 3/8 6061 aluminum for the flange and a sheet of .051 aluminum for the rest of the pan. Blasted the bell housing from the jeep and bolted it up. Just amazing it bolts to the MA5 Transmission. But it does.

20151203_190553_resized.jpg20151203_190558_resized.jpg20151203_190712_resized.jpg
Re: flex form composite springs [Re: prrc] #1962821
12/04/15 12:58 AM
12/04/15 12:58 AM
Joined: Jan 2009
Posts: 813
Ontario,Canada
brads70 Offline
super stock
brads70  Offline
super stock

Joined: Jan 2009
Posts: 813
Ontario,Canada
I have hypercoil composite leafs in my car( 70 Challenger 3800 plus with me in it), tried 175 first and it was way to light.( expensive mistake) I have 225 in now. I found you will need to step up in shock quality as composite spring react much quicker than steel. I'm using QA1 double adjustable and am happy with the performance of them.

Re: flex form composite springs [Re: brads70] #1962849
12/04/15 01:36 AM
12/04/15 01:36 AM
Joined: Feb 2012
Posts: 47
Indianapolis.IN
prrc Offline OP
member
prrc  Offline OP
member

Joined: Feb 2012
Posts: 47
Indianapolis.IN
Brad Thanks. I bought a used set of 225 with a 5" free arch. Was very surprised that it was not as stiff as I thought it might be. Was really considering a 200lb spring. The ride height was to high so I am have Flex Form build a set at 225 with a 3 inch free arch. I really like the springs.a great weight savings.

Re: flex form composite springs [Re: prrc] #1963233
12/04/15 04:59 PM
12/04/15 04:59 PM
Joined: Jan 2010
Posts: 1,442
NW Chicago suburban area
Mopar Mitch Offline
pro stock
Mopar Mitch  Offline
pro stock

Joined: Jan 2010
Posts: 1,442
NW Chicago suburban area
PRRC -- good choice.. and working with FlexaForm... good company!

I have FlexaForm at 225/5 and it rest nearly flat (~1" arch at rest)... settles a bit more with some weight for minimal traveling/cruises.

If I'd do it again, I might try 250/4 or 275/4.

But... my next step is dbl-adj shocks (Viking or QA1)... to replace my old red Konis.


Mopar Mitch "Road racers and autocrossers go in deeper and come out harder!"... and rain never stops us from having fun with our cars... in fact, it makes us better drivers! Check out MOPAR ACTION MAGAZINE, August 2006 issue for feature article and specs on my autocross T/A!
Page 1 of 2 1 2






Powered by UBB.threads™ PHP Forum Software 7.7.1