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Mopar boat question... for a tech #1740005
01/27/15 05:25 AM
01/27/15 05:25 AM
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52savoy Offline OP
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I need to get started on the lower unit of my 115 Chrysler. I know there a couple outboard mechanics onboard here..

Have some questions, possibly "hands on" help.

Re: Mopar boat question... for a tech [Re: 52savoy] #1740006
01/29/15 12:30 AM
01/29/15 12:30 AM
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Stuart FL
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mercman1 Offline
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What do you need to know? I might be able to help.

Re: Mopar boat question... for a tech [Re: 52savoy] #1740007
01/29/15 08:13 PM
01/29/15 08:13 PM
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52savoy Offline OP
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Wondered about if I really need specialized tools to service it (ie).... water pump package and seal kit.

thanks

Re: Mopar boat question... for a tech [Re: 52savoy] #1740008
01/30/15 08:46 PM
01/30/15 08:46 PM
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Stuart FL
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mercman1 Offline
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To service the water pump no. Should take you less than an hour to R&R the impeller...as for the seals.... Take a radiator pressure tester and make an adaptor to pressurize the lower unit through the drain plug screw. (I think it is 3/8 18 thread) Pressurize it to no more than 15 psi, rotate all shafts and work shifter forward, neutral, reverse checking for pressure loss. The driveshaft and shift shaft seals are easy. props haft seals will require special tools or inginuity

Re: Mopar boat question... for a tech [Re: mercman1] #1740009
01/31/15 12:13 AM
01/31/15 12:13 AM
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St.Clair Shores, Mich
bryansgarage Offline
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more details of what you want to do would help.

Re: Mopar boat question... for a tech [Re: bryansgarage] #1740010
01/31/15 12:23 AM
01/31/15 12:23 AM
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St.Clair Shores, Mich
bryansgarage Offline
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Sorry ,after a re-read I saw you were doing the water pump. It's a very simple job. When you are removing the bolts holding it on , there is one hiding under the skeg fin. Wiggle the assembly down until the shaft clears. I hold mine in a old workmate table. The 4 or 5 screws come out and the cover comes up. Watch the seal ,don't scar it. The impeller has a key. re-install with the impeller twisted like the old one came out.
I've seen a couple really worn out ones and some that looked good ,replace it anyway.

Re: Mopar boat question... for a tech [Re: mercman1] #1740011
01/31/15 04:52 PM
01/31/15 04:52 PM
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52savoy Offline OP
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Quote:

To service the water pump no. Should take you less than an hour to R&R the impeller...as for the seals.... Take a radiator pressure tester and make an adaptor to pressurize the lower unit through the drain plug screw. (I think it is 3/8 18 thread) Pressurize it to no more than 15 psi, rotate all shafts and work shifter forward, neutral, reverse checking for pressure loss. The driveshaft and shift shaft seals are easy. props haft seals will require special tools or inginuity




I sorta figured the water pump was the easy part. I've already checked for seal leakage after I found water in the gear oil. I used a vacuum pump instead of pressure. Zero vacuum.... The seals are more than likely original so they need to go.

Got plenty of ingenuity

Re: Mopar boat question... for a tech [Re: bryansgarage] #1740012
01/31/15 04:55 PM
01/31/15 04:55 PM
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52savoy Offline OP
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Quote:

Sorry ,after a re-read I saw you were doing the water pump. It's a very simple job. When you are removing the bolts holding it on , there is one hiding under the skeg fin. Wiggle the assembly down until the shaft clears. I hold mine in a old workmate table. The 4 or 5 screws come out and the cover comes up. Watch the seal ,don't scar it. The impeller has a key. re-install with the impeller twisted like the old one came out.
I've seen a couple really worn out ones and some that looked good ,replace it anyway.




I built an outboard motor stand last year and the prop is about 8 inches off the floor. Do you think that's an issue when moving the housing or need more clearance?


thanks GUYs.....

Re: Mopar boat question... for a tech [Re: 52savoy] #1740013
01/31/15 10:48 PM
01/31/15 10:48 PM
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St.Clair Shores, Mich
bryansgarage Offline
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Yep , the shaft is about 16 inches. I also wanted to remind you to remove the shift lever pin before trying to drop it out. It's kind of a pain realigning both during assemble ,just work it back up slow.

Re: Mopar boat question... for a tech [Re: bryansgarage] #1740014
01/31/15 11:14 PM
01/31/15 11:14 PM
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Prospect, PA
BSB67 Offline
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Why not tilt the engine?

Re: Mopar boat question... for a tech [Re: BSB67] #1740015
02/01/15 02:36 PM
02/01/15 02:36 PM
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52savoy Offline OP
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That was my next move..... If that doesn't work I made up a lift hook that screws on the crankshaft.

I'm not ready for the engine just yet, still restoring the interior. Got the recovered seats back yesterday and they are beautiful.

Re: Mopar boat question... for a tech [Re: 52savoy] #1740016
02/01/15 04:16 PM
02/01/15 04:16 PM
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Prospect, PA
BSB67 Offline
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I've probably pulled 15 LUs off of various engines and stern drives, but none on a Chrysler. Done them all with some tilt as I've never had enough clearance to the floor.







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