Re: sb piston pin offset history & theory?
[Re: 360view]
#157163
11/26/08 02:51 PM
11/26/08 02:51 PM
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Joined: Nov 2003
Posts: 36,041 Lincoln Nebraska
RapidRobert
Circle Track
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Circle Track
Joined: Nov 2003
Posts: 36,041
Lincoln Nebraska
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I reverse mounted some cheap cast badger pistons(sb) for a circle track eng but I havent used it. It is my understanding that the rod squirt holes throw too much oil onto the cyls & alot of bearing dont even have the groove for oil to reach the squirt holes I was wondering if there'd be a problem if rods were reversed.
live every 24 hour block of time like it's your last day on earth
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Re: sb piston pin offset history & theory?
[Re: 360view]
#157167
11/27/08 07:12 AM
11/27/08 07:12 AM
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Joined: Jan 2006
Posts: 8,162 USA
360view
OP
Moparts resident spammer
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OP
Moparts resident spammer
Joined: Jan 2006
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USA
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thanks for replies so far
I have heard from a retired GM engineer that he thought their past factory pistons were offset 0.03 to 0.06 inches in the direction of less noise, and when the present 5.3L V8 went less in the other direction to get a bit lower friction, that is when the Silverado pickup customers began to sue for 'piston slap' noise.
what was on the internet: ===========
"Offset Pins
Some of our pistons are supplied with offset gudgeon pins. This is to help reduce piston "slap" and have a pin that is offset to the thrust side. Although all piston crowns are marked accordingly, additional machining processes can inadvertently remove these markings. Offset pin pistons fitted incorrectly will result in mechanical noise and reduce efficiency. Race pistons defer almost exclusively to a central pin design, a necessity for engine speeds over 10,000 rpm. Accralite Performance Forged Pistons "
"Most engines today utilize pistons with an offset pin bore. That is, the pin bore is "moved" a specific distance from the centerline of the piston. In gas engines the offset is always to the major thrust side of the piston. The piston thrust side is the part of the piston perpendicular to the pin bore that carries the majority of side loading during the power stroke. The primary reason for pin offset is to prevent the piston from slamming into the cylinder bore after the connecting rod journal passes top dead center. This problem is referred to as piston slap. The desired scenario for piston movement is to gently rock from side to side within the bore. This rocking motion eliminates slap. " by Hunter Betts
" Modern powersports engine pistons are not mounted on their connecting rods exactly on center. They are offset radially, that is, perpendicular to their rotational axis. In other words, in a vertical, single-cylinder engine, the piston is offset toward the exhaust side of the cylinder. That is, the piston pin hole is bored off center toward the intake side, usually less than 1 millimeter. It is frequently stated with a sort of bored complacency that the purpose of this offset is to reduce piston slap. The truth is, while piston slap is reduced through piston pin offset, but that is not the purpose of the technology. The piston engine has three major parts: crankshaft, connecting rod, and piston. Each has a different job to do. The reciprocating part -- the piston -- makes the crankshaft -- the rotating part, uhh, rotate. The connecting rod is simply the part in the middle. It translates the piston's recip motion into the crankshaft rotary motion. The neat thing is that in the process, it shares in the motion of both. That is, the connecting rod is both a reciprocating part and a rotational part, at the same time. (In fact, when balancing an engine, it is common to divide the connecting rod's weight in two, thus permitting half its weight to be calculated as recip and half as rotation.) The point is, the upper half of the connecting rod reciprocates with the piston, the lower half rotates with the crankshaft, and this is important to understanding the stresses on all three parts, but especially those on the connecting rod. The piston and its half of the connecting rod stops twice per crankshaft revolution, even though the crankshaft continues to turn. This means the piston and top of the rod also start back up twice. This stopping and starting imposes stresses on all three of the parts, stresses that increase with crankshaft rpm. To reduce these loads, the piston is mounted to the connecting rod slightly offset. This causes the piston to reach top dead center at a different time than the connecting rod, effectively spreading the shock loading over a greater number of crankshaft degrees. In short, the real reason for piston pin offset is that it softens reciprocal loading, permitting lighter more power-efficient parts to be used, and the engines to be capable of higher rpm. However, there is another phenomenon at work also, a kind of side benefit. Because the connecting rod spends most of its time in the engine at an angle, the piston engine has what is called minor and major thrust. Major thrust refers to the downward-stroking piston's force against the cylinder wall during combustion, due to the rod being angled in that direction. Minor thrust is the piston's thrust against the opposite cylinder wall during compression, because the rod's angle is opposite also. These thrust forces push the piston firmly against the cylinder wall. The important thing is that at TDC, they flip-flop. Major thrust turns into minor thrust, and visa-versa. In older engines, this flip-flop caused the piston smack the cylinder, resulting in a noise. Fortunately, the piston pin offset in today's engines, besides reducing inertia stresses, does two things that reduce this noise. First, because the piston is mounted off center, the transition from major to minor thrust is less sudden. There is less impact. Second, instead of a sudden lateral shift, the piston actually rolls from major to minor thrust. That is, the piston shifts first at the skirt, then gradually the rest of the piston makes contact, instead of all of the piston at once. To summarize, piston pin offset is the manufacturer's way of reducing stress on reciprocating parts. It permits these parts to be lighter, which results in more efficient manufacture and less power loss in the engine, as well as higher rpm. A complementary result of piston pin offset is reduced piston slap due to the more gradual shift from major to minor thrust. " by Mike Nixon
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Re: sb piston pin offset history & theory?
[Re: MoparforLife]
#157170
11/27/08 09:44 AM
11/27/08 09:44 AM
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Joined: Sep 2004
Posts: 2,096 oberlin, Ohio
Rapid340
top fuel
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top fuel
Joined: Sep 2004
Posts: 2,096
oberlin, Ohio
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Offsetting the pin towards the major thrust side increases the effectivel rod length on the power/intake stroke and reduces it on the compression/exhaust stroke. The worse the rod ratio is the more benefit seen from reversing OE style offset pistons. Ford 289/302 guys claim they pick up around 10hp reversing a .060 offset piston. I remember some of the engine masters guys did it as well. Some custom piston companies charge about $50 to offset piston pins .050 to .062. Some will do it for no additional charge (they usually go from zero offset to .050 away from major thrust to reduce noise like OEM pistons). If you dont mind the noise I think you will see a small incremental power increase (my guess: 4-8hp reversing an OEM piston, more in low rod/stroke ratio applcations).
Last edited by Rapid340; 11/29/08 11:34 AM.
1971 Factory Appearing Duster 340 11.000 @ 122 mph
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Re: sb piston pin offset history & theory?
[Re: Rapid340]
#157171
11/28/08 07:13 AM
11/28/08 07:13 AM
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Joined: Jan 2006
Posts: 8,162 USA
360view
OP
Moparts resident spammer
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OP
Moparts resident spammer
Joined: Jan 2006
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USA
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thanks for replies i am primarily interested in how much friction reduction there would be in the 1500 to 2500 rpm range on a 3.58 stroke a bit more info: http://staff.washington.edu/ryanlee/Engine/UofWindsorManual/Piston%20Design.htmsample quote "Some Briggs & Stratton engines use a barrel-shaped piston skirt. The barrel shape provides a smoother transition during directional changes of the piston. The piston rolls into the cylinder wall when changing direction at the end of a stroke. This reduces noise, spreads the force of the directional change across a greater surface, and reduces side loading on the piston skirt. Some piston designs have the piston pin offset from center in the piston. The proper orientation of the piston pin offset is marked by a notch or an arrow on the piston head. The mark on all Briggs & Stratton pistons should be facing or closest to the flywheel on all one- and two-cylinder engines. The offset piston pin design offers a quieter running engine by reducing piston wobble and related noise.
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Re: sb piston pin offset history & theory?
[Re: 360view]
#157173
12/01/08 09:03 AM
12/01/08 09:03 AM
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Joined: Aug 2004
Posts: 3,343 MARYLAND
69Cuda340S
master
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master
Joined: Aug 2004
Posts: 3,343
MARYLAND
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Quote:
in a related area Does anyone have any information or experience about how much Noise increases with full floating piston pin set-ups over factory pins pressed into the connecting rod?
Any info (dyno tests?) on whether there is less friction with the full floating pins?
thanks in advance for any replies
I don't think a full floating pin should not make any more noise then a press fit pin.
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Re: sb piston pin offset history & theory?
[Re: 360view]
#157174
12/01/08 09:27 AM
12/01/08 09:27 AM
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Joined: Jan 2003
Posts: 25,200 Upper Midwest
MoparforLife
Too Many Posts
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Too Many Posts
Joined: Jan 2003
Posts: 25,200
Upper Midwest
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Quote:
Any info (dyno tests?) on whether there is less friction with the full floating pins?
thanks in advance for any replies
Only advantages to a full floating pin is ease of piston swapping and the fact that if the pin scores and seizes on either the rod or piston pin bore it still has a flex point and that will/can prevent further damage.
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Re: sb piston pin offset history & theory?
[Re: MoparforLife]
#157175
12/01/08 02:57 PM
12/01/08 02:57 PM
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Joined: Feb 2003
Posts: 12,675 Columbia, CT
moper
I Live Here
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I Live Here
Joined: Feb 2003
Posts: 12,675
Columbia, CT
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360, the benefits of this type of change are so minute... One wants to ask why...lol. They were offset for noise and other concerns, none of which added power. No aftermarket piston I know of (even stock tyep replacements) even come that way anymore. I am sure you could order them, but the "RH" and "LH" pistons were for valve reliefs, not pin offset. The circle trackers used to swap them in stock applications... but again, not sure whyat this point unless you are class limited why you might want to. It's akin to worrying about the increased frictional loss the 340 main bearing width has vs the 360 main bearing width.
In terms of noise... when a forged piston with full floating pin has expanded, and assuming the bore clearances were set properly, they will be no noiseier than a cast or hyper piston. They may be noisey when started cold. And it sounds like the rattle the pins in my Neon, and the pins in the 2.2L/2.5L I-4s had.
Well, art is art, isn't it? Still, on the other hand, water is water! And east is east and west is west and if you take cranberries and stew them like applesauce they taste much more like prunes than rhubarb does. Now, uh... Now you tell me what you know.
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Re: sb piston pin offset history & theory?
[Re: 360view]
#157177
12/02/08 12:38 PM
12/02/08 12:38 PM
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Joined: Feb 2003
Posts: 12,675 Columbia, CT
moper
I Live Here
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I Live Here
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Columbia, CT
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I applaud your initiatives. Looking at every detail does have it's rewards. Have you also looked into smaller (narrower)ring stacks as they are MUCH more of a "drag" on the rotating assembly. And coatings... And oil control in the crankcase. Those three will also yield good results for fairly small effort.
Well, art is art, isn't it? Still, on the other hand, water is water! And east is east and west is west and if you take cranberries and stew them like applesauce they taste much more like prunes than rhubarb does. Now, uh... Now you tell me what you know.
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Re: sb piston pin offset history & theory?
[Re: 360view]
#157179
12/04/08 08:36 AM
12/04/08 08:36 AM
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Joined: Jan 2006
Posts: 8,162 USA
360view
OP
Moparts resident spammer
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USA
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quote from the engine section of the Ram MPG FAQ: "Rings and Friction There has been a fairly clear trend over the last few decades to go to thinner rings in order to create less friction as the piston goes up and down in the bore. 1971 to 1992 LA 360 V8 top two rings were 0.0781 inches in thickness. 1994 to 2003 Magnum 5.9V8 rings were 0.061 (1.54 mm) 2003+ 5.7 V8 Hemi piston rings are 0.0582 inches (1.481 mm) 2008 408 ci strokers with custom pistons from Diamond are being built with 0.043 inches (1.09 mm ) There are lower friction coatings to use on bores to reduce friction even further, but the most common coating called NikaSil can be damaged by high sulfur in gasoline, as BMW found out in an expensive way: http://www.bmwworld.com/engines/nikasil.htm
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