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Re: 4 speed gurus! Could use some advice here... [Re: RoadRunnerJD] #1299725
09/10/12 09:47 AM
09/10/12 09:47 AM
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JohnRR Offline
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Quote:

What would be the symptoms if the disk is in backwards?




Loud noise when you push the clutch pedal at a standstill, the springs on the center of the disc will be hitting the flywheel bolts

Re: 4 speed gurus! Could use some advice here...*UPDATE* [Re: superbeeman69] #1299726
09/10/12 12:24 PM
09/10/12 12:24 PM
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dan9 Offline
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Have you checked to see if maybe the trans input shaft isn't pressed against the pilot bushing /bearing? Maybe the pilot isn't deated all the way. That would cause the condition also. oops i see that has already been suggested.

Last edited by dan9; 09/10/12 12:28 PM.
Re: 4 speed gurus! Could use some advice here... [Re: JohnRR] #1299727
09/10/12 01:40 PM
09/10/12 01:40 PM
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Ashville, Manitoba, Canada
superbeeman69 Offline OP
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Quote:

Quote:

What would be the symptoms if the disk is in backwards?




Loud noise when you push the clutch pedal at a standstill, the springs on the center of the disc will be hitting the flywheel bolts




Definitely installed correctly then. I'll pull the trans and clutch this weekend then an have a look. The owner called me on Sunday telling me the car is fine now. I told him not to touch a thing as I put the 5 inch pushrod back in for the time being. I don't know what is the issue now. The owner isn't a wrench by any means and I don't want to risk any damage. From what I can see with the inspection cover off, is that the 2 clutch fingers I can see are NOT even to the TO bearing and I can see about 1/2 inch of splines of the input shaft that are not seated to pilot bushing. Not sure if that is correct or not.


1970 FM3 Coronet 440, 1971 FJ6 Dude D100
Re: 4 speed gurus! Could use some advice here... [Re: superbeeman69] #1299728
09/10/12 01:47 PM
09/10/12 01:47 PM
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CuriousYella70 Offline
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This may or may not help but i'll give it a shot anyways. My 70 Duster did the exact same thing over the last year. When the car was off, the 4 speed shifted gears smoothly and everything was great. Running however, it would grind going into gears and sometimes, the grinding was so bad that I couldn't get it into a gear unless I shut the car off and put it into gear, then restarted the car. We tried everything you could think of in terms of messing with the linkage, pulling the trans to check the output shaft, etc.

Finally, I came across an article of a guy with a similar issue and it turns out, it was the pilot bushing - it had a microscopic crack that we couldn't see with our eyes when it was installed in the car however, when we removed it, it was easy to detect. We have since replaced it with a new pilot bearing (NOT the original brass bushing) and since I've replaced it, i've driven it a good 100 miles and it works flawlessly. It sounds like you've checked a lot of the other stuff w/ no luck. Maybe worth a shot to check the pilot bushing?

Re: 4 speed gurus! Could use some advice here... [Re: CuriousYella70] #1299729
09/10/12 02:15 PM
09/10/12 02:15 PM
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Posts: 454
Ashville, Manitoba, Canada
superbeeman69 Offline OP
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Quote:

This may or may not help but i'll give it a shot anyways. My 70 Duster did the exact same thing over the last year. When the car was off, the 4 speed shifted gears smoothly and everything was great. Running however, it would grind going into gears and sometimes, the grinding was so bad that I couldn't get it into a gear unless I shut the car off and put it into gear, then restarted the car. We tried everything you could think of in terms of messing with the linkage, pulling the trans to check the output shaft, etc.

Finally, I came across an article of a guy with a similar issue and it turns out, it was the pilot bushing - it had a microscopic crack that we couldn't see with our eyes when it was installed in the car however, when we removed it, it was easy to detect. We have since replaced it with a new pilot bearing (NOT the original brass bushing) and since I've replaced it, i've driven it a good 100 miles and it works flawlessly. It sounds like you've checked a lot of the other stuff w/ no luck. Maybe worth a shot to check the pilot bushing?




Definitely something I will check when I pull the trans. Thank you! Do you have a copy of this article? I'd like to think this isn't the issue as everything is new but like I've posted a lot of things have been wrong thus far


1970 FM3 Coronet 440, 1971 FJ6 Dude D100
Re: 4 speed gurus! Could use some advice here... [Re: superbeeman69] #1299730
09/10/12 02:50 PM
09/10/12 02:50 PM
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CuriousYella70 Offline
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I'll try and dig it up for you. I definitely wouldn't trust the "everything is new" as my pilot bushing was "new" when I installed it and after only a year or so, it was cracked and caused all of my frustration. Definitely worth removing with a puller and taking a look at it. Plus, if you have it out, might be worth just installing the new roller bearing style instead of the old copper bushing, which are less likely to break under extreme pressure - especially from a HEMI!

Re: 4 speed gurus! Could use some advice here... [Re: CuriousYella70] #1299731
09/10/12 05:01 PM
09/10/12 05:01 PM
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Warrenton, VA
RoadRunnerJD Offline
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I wonder why a cracked pilot bushing would cause this problem?

Re: 4 speed gurus! Could use some advice here... [Re: RoadRunnerJD] #1299732
09/10/12 05:03 PM
09/10/12 05:03 PM
Joined: Jan 2003
Posts: 75,094
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JohnRR Offline
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Quote:

I wonder why a cracked pilot bushing would cause this problem?




same here .

Re: 4 speed gurus! Could use some advice here... [Re: JohnRR] #1299733
09/11/12 09:35 AM
09/11/12 09:35 AM
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CuriousYella70 Offline
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I'm not saying it's his problem, just a thought to try looking at it. It was the problem in my case that caused all of the grinding with my 4 speed, especially when everything was hot. Just a thought

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