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Re: Another Whats the HP [Re: Performance Only] #1284979
08/18/12 08:29 PM
08/18/12 08:29 PM
Joined: Jun 2003
Posts: 52,972
Romeo MI
MR_P_BODY Offline OP
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Quote:

Quote:

Quote:


there's no coating for pistons other than hard anodize that can make up that size difference. those pistons are made with at least .0045 clearance in them so they would measure 4.0655, that leaves you .0115 piston to wall minus .001-.002 spray on moly coating. the moly coating is sacrificial and won't stay there for very long. i think that's way too much clearance. it may be time to just hone it to 4.08 and put the right size pistons in it, if the block will go that far. most factory blocks will be paper thin at that bore size.




I had this same problem when I tore down my old motor and ended up doing a complete new motor/block/everything.. So there is merit in what you're saying..

But if this was the case with Mikes build.. where did the aluminum come from?




i'd say only Mike knows for sure. if the engine is completely torn down there's likely evidence of where it came from. either something was coming apart or it wasn't cleaned properly before assembly. there's really no other way to say it. i'm not trying to be harsh, but what other possibilities come to mind? i know i'd like to see some pictures of the piston skirts as well as all the bearings lined up in a row. maybe he'll post some pictures.




I already pitched the bearings but I can take pics
of the pistons... I cleaned that block 3 times....
and I dont have a clue where the alum came from and
the builder I had stop by didnt have a clue either...
its like the alum came from some out side source

Last edited by MR_P_BODY; 08/18/12 08:32 PM.
Re: Another Whats the HP [Re: MR_P_BODY] #1284980
08/18/12 08:48 PM
08/18/12 08:48 PM
Joined: Jun 2003
Posts: 52,972
Romeo MI
MR_P_BODY Offline OP
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I think I'll pick up some cam bearings tomorrow and
put them in another block to see if the lifters will
work... if they do I'll have it decked... the company
that coated the pistons can remove it... I just have
negative vibes with this block.. and its got all nice
stuff on it... billet 4 bolt caps, lifter bushings

Re: Another Whats the HP [Re: MR_P_BODY] #1284981
08/18/12 08:49 PM
08/18/12 08:49 PM
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Delray beach, Florida
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Performance Only Offline
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Mike, are you suggesting that somebody sabotaged your engine? i would hate to think anyone you know would do such a thing.


machine shop owner and engine builder
Re: Another Whats the HP [Re: Performance Only] #1284982
08/18/12 08:52 PM
08/18/12 08:52 PM
Joined: Jun 2003
Posts: 52,972
Romeo MI
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Quote:

Mike, are you suggesting that somebody sabotaged your engine? i would hate to think anyone you know would do such a thing.




Dan... I have no clue.... but I KNOW its not from
inside that engine(as in bearings)

Re: Another Whats the HP [Re: MR_P_BODY] #1284983
08/18/12 09:54 PM
08/18/12 09:54 PM
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If the aluminum isn't from bearings maybe its from the biggest piece of aluminum on the engine, the W5 heads. I would look close at the spring pockets in the heads.

Re: Another Whats the HP [Re: w7smallblock] #1284984
08/18/12 10:16 PM
08/18/12 10:16 PM
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Posts: 52,972
Romeo MI
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Quote:

If the aluminum isn't from bearings maybe its from the biggest piece of aluminum on the engine, the W5 heads. I would look close at the spring pockets in the heads.




I plan on tearing them down to give them a close
look... but I cut them down in the spring pocket
for drain back which you have to do on the W-5s
but that was a couple years ago.... nothing jumped
out at me when I changed them to larger valves

Re: Another Whats the HP [Re: MR_P_BODY] #1284985
08/19/12 12:54 AM
08/19/12 12:54 AM
Joined: Jan 2007
Posts: 3,695
nc
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emarine01 Offline
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Mike, sonic the current block and see if ya can go to 4.080, I have one @ 4.100 running a 3.70 crank

Re: Another Whats the HP [Re: emarine01] #1284986
08/19/12 12:58 AM
08/19/12 12:58 AM
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Romeo MI
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Quote:

Mike, sonic the current block and see if ya can go to 4.080, I have one @ 4.100 running a 3.70 crank




I dont want to buy another set of pistons

Re: Another Whats the HP [Re: MR_P_BODY] #1284987
08/19/12 09:52 AM
08/19/12 09:52 AM
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Vermont
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TrWaters Offline
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Are you positive that it is aluminum in the filter?

Re: Another Whats the HP [Re: TrWaters] #1284988
08/19/12 09:56 AM
08/19/12 09:56 AM
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Romeo MI
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Quote:

Are you positive that it is aluminum in the filter?




We put a magnet to it and it didnt stick and its a
silverish color so its not steel or a bronze/brass

Re: Another Whats the HP [Re: MR_P_BODY] #1284989
08/19/12 10:33 AM
08/19/12 10:33 AM
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emarine01 Offline
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Is the alu shiney or dull? Do you run solid alu or tri metal bearings? what was the round about volume of alu material?

Last edited by emarine01; 08/19/12 10:35 AM.
Re: Another Whats the HP [Re: emarine01] #1284990
08/19/12 11:10 AM
08/19/12 11:10 AM
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sleepyhead416 Offline
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MOLY LUBE ?

Re: Another Whats the HP [Re: sleepyhead416] #1284991
08/19/12 12:39 PM
08/19/12 12:39 PM
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Shelby Twp. Mi
HardcoreB Offline
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Quote:

MOLY LUBE ?


Well I'm sorry to hear about these difficulties. Mike many of us are here to help if you need it, even morally. (As J. Belushi once said "Was it 'over' for us when the Germans bombed Pearl Harbor?") I am starting to wonder too if the dyno was screwed-up and that was moly lube in the crankcase...I once 'saved' a rebuild because of that near mistake.

Re: Another Whats the HP [Re: sleepyhead416] #1284992
08/19/12 01:11 PM
08/19/12 01:11 PM
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Quote:

MOLY LUBE ?


Years ago when I ran my gear drive I moly lubed the hell out of that thing(too many `s)and that stuff was still there when I rebuilt it years later..............


72 Dart 470 n/a BB stroker street car `THUMPER`...Check me out on FB Dominic Thumper for videos and lots of carb pics......760-900-3895.....
Re: Another Whats the HP [Re: emarine01] #1284993
08/19/12 02:28 PM
08/19/12 02:28 PM
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Romeo MI
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Tri-metal, and I didnt use moly on the build... I
cant really say how much material was there .. not
a lot but more than I would expect to see... I wonder
if it was a dyno thing but still the material was there...
like I said more than I would have ever expected)...
sorta hard to gauge the amount... I ordered up new
bearings today plus I ordered cam bearings to install
in another block to check if the cam and lifters
will work in it... thats has stock oil gallies and
IS 4.070 bore... lifter bores are .905 so it all
measures good

Re: Another Whats the HP [Re: Performance Only] #1284994
08/19/12 05:16 PM
08/19/12 05:16 PM
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SouthEast Michigan
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What a story, Dan I think you are on to something, everybody that has had there hands in this thing is clueless. Not trying to start anything but wrong piston size, no oil ring drag and assembled anyway, rehoned with to much piston to wall, bearings are junk every time it comes apart and now it needs a sleeve. What a mess, Mike if you what it checked out give us a call, sometimes a different set of eyes might help.

Re: Another Whats the HP [Re: PETE@BESTMACHINE] #1284995
08/19/12 08:24 PM
08/19/12 08:24 PM
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Romeo MI
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Thanks Pete... but I'm starting all over with the
right bore... I'll just have to get it decked
EDIT
And Pete if you read it then you know it was me so
no one had their hands in it... so there is no one to
bash except for me

Last edited by MR_P_BODY; 08/19/12 10:48 PM.
Re: Another Whats the HP [Re: MR_P_BODY] #1284996
08/20/12 09:35 AM
08/20/12 09:35 AM
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Finally a HUSKER again
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Well Mike, just thinking out loud here, You know there was piston to wall scuffs, and there was one bad enough for yu to want to sleeve that hole, could the aluminum have come from there? I know its a long shot, but it could have, also did ya use ARP lube on the bolts? That has made a mess in my pan before, and it didnt take much.

Just poking things around a bit.


Re: Another Whats the HP [Re: Moparnut426] #1284997
08/20/12 10:21 AM
08/20/12 10:21 AM
Joined: Jun 2003
Posts: 52,972
Romeo MI
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Quote:

Well Mike, just thinking out loud here, You know there was piston to wall scuffs, and there was one bad enough for yu to want to sleeve that hole, could the aluminum have come from there? I know its a long shot, but it could have, also did ya use ARP lube on the bolts? That has made a mess in my pan before, and it didnt take much.

Just poking things around a bit.






The pistons were coated and the coating looked great
so that wasnt it... I'm looking to use my other block
which has the correct bore for the pistons then start
over with it... I'll just transfer the guts into it
but its gonna need to be decked... this engine was a
error on my part to begin with... I should have grabbed
this other block from the start and went with it

Re: Another Whats the HP [Re: MR_P_BODY] #1284998
08/20/12 10:27 AM
08/20/12 10:27 AM
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Posts: 12,008
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Moparnut426 Offline
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Quote:

Quote:

Well Mike, just thinking out loud here, You know there was piston to wall scuffs, and there was one bad enough for yu to want to sleeve that hole, could the aluminum have come from there? I know its a long shot, but it could have, also did ya use ARP lube on the bolts? That has made a mess in my pan before, and it didnt take much.

Just poking things around a bit.






The pistons were coated and the coating looked great
so that wasnt it... I'm looking to use my other block
which has the correct bore for the pistons then start
over with it... I'll just transfer the guts into it
but its gonna need to be decked... this engine was a
error on my part to begin with... I should have grabbed
this other block from the start and went with it





Been there dont that,

I effed up on a simple 318 build and didnt get the oil galleys cleaned up good enough after I ball honed the lifter bores, there was more material in there than I thought and the rod/main bearings found it in a hurry.

I was more embarrassed than mad.


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