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Bulkhead connection diagram? #1260135
06/30/12 11:27 PM
06/30/12 11:27 PM
Joined: Aug 2006
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Kingston, IL USA!
gts340swinger Offline OP
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gts340swinger  Offline OP
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I have a 68 Barracuda that I am having trouble with. The fuseable link melted and left me stranded the first time out this year. I am finally getting a moment to take a look at it and see what's up. I found the link melted and also a crispy connection for a large gauge wire that has replaced a wire from the alternator I believe, bypassing the factory harness wire and going to the amp gauge I assume. This wire seemed to have a poor connection causing resistance and heat, possibly causing the fuse link to melt. I replaced the bad connection and also the fuse link with 18g fuse link wire. The socket on the bulk head was crispy as usual so I made something work for now. As soon as I hooked up the battery I instantly melted the new fuseable link again, with the key off. Long story but I wonder what has been moved around by the previous owner and I want to look at a diagram of the bulk head connections so I can sort this out. Could be the connection on the gauge I assume.
Any help is appreciated.


Mr. Norm's "Fanatic" (idiot)
71 Mr. Norm's Demon GSS
77 Mr. Norm's personal B250 GSS van
76 Mr. Norm's KZ900 Motor Sports Special
69 Mr. Norm's M code Dart GTS
69 D100
68 Barracuda
64 Valiant V200
07 Charger Daytona SST 6 speed test mule.






Re: Bulkhead connection diagram? [Re: gts340swinger] #1260136
07/01/12 12:26 AM
07/01/12 12:26 AM
Joined: Nov 2003
Posts: 36,041
Lincoln Nebraska
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RapidRobert Offline
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Quote:

As soon as I hooked up the battery I instantly melted the new fuseable link again, with the key off.


Diagrams at www.mymopar.com. There's a dead short to ground.


live every 24 hour block of time like it's your last day on earth
Re: Bulkhead connection diagram? [Re: RapidRobert] #1260137
07/01/12 12:30 AM
07/01/12 12:30 AM
Joined: Aug 2006
Posts: 6,480
Kingston, IL USA!
gts340swinger Offline OP
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That's what I figured. Thanks for the link.
I wonder how it happened while I was driving to be instant now.

Re: Bulkhead connection diagram? [Re: gts340swinger] #1260138
07/01/12 12:40 AM
07/01/12 12:40 AM
Joined: Aug 2006
Posts: 6,480
Kingston, IL USA!
gts340swinger Offline OP
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I think I was right that the extra black wire goes to the amp gauge. If the guy who put this together bypassed the bulkhead I think he needed to run the fuseable link to the stud on the alternator, not through the bulkhead again and back. That might be the problem.

Re: Bulkhead connection diagram? [Re: gts340swinger] #1260139
07/01/12 12:41 AM
07/01/12 12:41 AM
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Posts: 36,041
Lincoln Nebraska
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RapidRobert Offline
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likely something moved/shifted to where it's permanently grounded/touching now. I'd start at the bulkhead fusible link in & work toward the ammeter & beyond to the splice where it T's to the lights/fuse box/ign switch. The melted insulation may help you pinpoint where it's grounded


live every 24 hour block of time like it's your last day on earth
Re: Bulkhead connection diagram? [Re: RapidRobert] #1260140
07/01/12 11:58 AM
07/01/12 11:58 AM
Joined: Aug 2006
Posts: 6,480
Kingston, IL USA!
gts340swinger Offline OP
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I think I'm just going to take it apart and re do everything related to it. I want my wife to be able to drive the car without worrying that it will leave it stranded.


Mr. Norm's "Fanatic" (idiot)
71 Mr. Norm's Demon GSS
77 Mr. Norm's personal B250 GSS van
76 Mr. Norm's KZ900 Motor Sports Special
69 Mr. Norm's M code Dart GTS
69 D100
68 Barracuda
64 Valiant V200
07 Charger Daytona SST 6 speed test mule.






Re: Bulkhead connection diagram? [Re: gts340swinger] #1260141
07/01/12 01:52 PM
07/01/12 01:52 PM
Joined: Jan 2003
Posts: 75,070
U.S.S.A.
JohnRR Offline
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Check the amp gauge, a quick way to see if it is the problem is just to disconnect the 2 wires and put them together if all is ok the amp guage has shorted to the dash cluster. This happens because the studs are just insulated by a cardboard strip that crumbles and falls off, the gauge studs shift and short out against the gauge cluster.

Re: Bulkhead connection diagram? [Re: JohnRR] #1260142
07/01/12 09:37 PM
07/01/12 09:37 PM
Joined: Aug 2006
Posts: 6,480
Kingston, IL USA!
gts340swinger Offline OP
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gts340swinger  Offline OP
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Kingston, IL USA!
Quote:

Check the amp gauge, a quick way to see if it is the problem is just to disconnect the 2 wires and put them together if all is ok the amp guage has shorted to the dash cluster. This happens because the studs are just insulated by a cardboard strip that crumbles and falls off, the gauge studs shift and short out against the gauge cluster.




That could be the case too. The gauge was fluctuating a lot just before failure. I mashed the gas, hit second gear and poof! Done. Some of the lights didn't work before hand. I'm almost afraid to see what it looks like.







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