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adding wire to alt? #1081590
09/24/11 05:32 PM
09/24/11 05:32 PM
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mod381 Offline OP
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How many of you have done the upgrade for alternator to run a 10ga wire from alternator to starter relay and how is it working? Thanks

Re: adding wire to alt? [Re: mod381] #1081591
09/24/11 06:17 PM
09/24/11 06:17 PM
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Eden, Texas
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Strawdawg Offline
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I used an 8 ga, but, it is the only logical way to do it, imo.


Steve
Re: adding wire to alt? [Re: mod381] #1081592
09/24/11 06:19 PM
09/24/11 06:19 PM
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RapidRobert Offline
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Haven't done it as I like my (functioning) ammeter and I feel that Nacho's 2 wire bulkhead parallel bypass takes care of that prob area along with cleaning EVERY terminal/connection and striving to keep the ammeter needle close to 12 o'clock. I might relay the headlights and the heater from the ALT side which lets them be fed from the nearby source which keeps the ammeter honest & keeps (excess) currect out of the passenger side of the dash. If I did it I'd use an 8 gauge with a 12 gauge FL, alt to starter relay.


live every 24 hour block of time like it's your last day on earth
Re: adding wire to alt? [Re: RapidRobert] #1081593
09/24/11 08:22 PM
09/24/11 08:22 PM
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denfireguy Offline
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Quote:

Haven't done it as I like my (functioning) ammeter and I feel that Nacho's 2 wire bulkhead parallel bypass takes care of that prob area along with cleaning EVERY terminal/connection and striving to keep the ammeter needle close to 12 o'clock. I might relay the headlights and the heater from the ALT side which lets them be fed from the nearby source which keeps the ammeter honest & keeps (excess) currect out of the passenger side of the dash. If I did it I'd use an 8 gauge with a 12 gauge FL, alt to starter relay.


Me too. A voltmeter will only tell you your battery is dead, not why or before.
Craig


2014 Ram 1500 Laramie, 73 Cuda
Previous mopars: 62 Valiant, 65 Fury III, 68 Fury III, 72 Satellite, 74 Satellite, 89 Acclaim, 98 Caravan, 2003 Durango
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Re: adding wire to alt? [Re: denfireguy] #1081594
09/24/11 08:50 PM
09/24/11 08:50 PM
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Eden, Texas
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Strawdawg Offline
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sure it will...tells you how many volts the alternator is putting out, and how much the battery has when the engine is off. It will also tell you how much voltage drop you have if you compare it to the voltage measured at the back of the alternator and/or battery.


If you look at it, you will know of impending problems before you are stuck on the side of the road.


Steve
Re: adding wire to alt? [Re: mod381] #1081595
09/24/11 09:31 PM
09/24/11 09:31 PM
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Indiana
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YO7_A66 Offline
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""2 wire bulkhead parallel bypass""

I made this upgrade and I also run a voltmeter for my battery and a voltmeter for my coil voltage.

Note: I bypased the ammeter for about two years. I ran a #8 wire from the alt to the relay and had no problems except not having the ammeter.


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Re: adding wire to alt? [Re: YO7_A66] #1081596
09/24/11 09:39 PM
09/24/11 09:39 PM
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Strawdawg Offline
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I did it a bit differently, as I ran a wire directly to the starter solenoid and another from the solenoid back thru a grommet into the car...

I then used a relay to supply voltage to the coil triggered by the original two wires...I am using an HEI module so I don't need the ballast resistor.


This works very well and insures I am getting full voltage to the coil without any undue drop.

The weakness, however, is that the voltage sensing side of the regulator is getting voltage thru the original wire and there is a pretty good drop thru the bulkhead. I will clean the connector and if that does not improve the situation, I will be adding a second grommet. Guess I should have thought ahead.


Steve
Re: adding wire to alt? [Re: Strawdawg] #1081597
09/24/11 09:53 PM
09/24/11 09:53 PM
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mod381 Offline OP
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Thanks for the ideas. I read about this on allpar and my ammeter has been acting strange so i am thinking of doing it. I do not care if the ammeter works or not because i have a voltmeter in it already. Just wondering if it is a good idea to do or if it has caused anyone any problems.

Re: adding wire to alt? [Re: mod381] #1081598
09/24/11 10:13 PM
09/24/11 10:13 PM
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Eden, Texas
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Strawdawg Offline
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beats a fire under the dash...I spent a lot of time repairing wires that had melted together on the car I bought


Steve
Re: adding wire to alt? [Re: mod381] #1081599
09/24/11 10:29 PM
09/24/11 10:29 PM
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Lincoln Nebraska
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RapidRobert Offline
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Quote:

and my ammeter has been acting strange so i am thinking of doing it.


More info; lets figure out what's going on (& fix) that then you may or may not want to bypass it but the bypass will not fix the acting strange issue & it could get worse or cause a meltdown


live every 24 hour block of time like it's your last day on earth
Re: adding wire to alt? [Re: RapidRobert] #1081600
09/24/11 10:37 PM
09/24/11 10:37 PM
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mod381 Offline OP
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Quote:

Quote:

and my ammeter has been acting strange so i am thinking of doing it.


More info; lets figure out what's going on (& fix) that then you may or may not want to bypass it but the bypass will not fix the acting strange issue & it could get worse or cause a meltdown




I should clarify a bit before i get beat up on. What i mean by acting strange is it always stays pretty center and does not fluctuate much if at all. Maybe thats normal because i do not have much for acc to run so there is minimal draw? From what it said on allpar was this was a good preventative thing to do. Maybe i am just over thinking it because of the melt downs i have heard of lately.

Re: adding wire to alt? [Re: mod381] #1081601
09/24/11 10:56 PM
09/24/11 10:56 PM
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RapidRobert Offline
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Certainly no beating up from me just that I am a k.i.s.s. guy. With it at 12 o'clock most of the time you're actually in good shape but I'm not sure on this but I think some of the later shunt ammeters dont move much so you actually may have a fair amount of flow. On my 65 dart I get a ~15-20 deg swing each way on occaision & have not did Nacho's 2 wire bypass yet & zero probs. I would check charging voltage at the alt at a fast idle with lights/heater on & that's your baseline then check drops everywhere else especially the batt posts and the VR sense (blue) wire at the triangle connector. Cleaning the bulkhead terminals solves alot of probs . I agree the bypass is simple & does keep alot of current away from the bulkhead if you're OK with losing the ammeter


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Re: adding wire to alt? [Re: RapidRobert] #1081602
09/24/11 11:07 PM
09/24/11 11:07 PM
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I made the mod using 6 guage for a 100 amp alternator. Works great. I also had my ammeter converted to a volt meter... that works great also.

Re: adding wire to alt? [Re: mod381] #1081603
09/25/11 12:10 AM
09/25/11 12:10 AM
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Brandon, Ms
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i did it on my 68'dodge coronet, i went with the square back alternator an the 70'Voltage Reg and bypassed the AMP gauge, i used the http://madelectrical.com/, no problems , brighten up the lights at idle, i put a volt gauge on the car.


Re: adding wire to alt? [Re: Strawdawg] #1081604
09/25/11 05:32 AM
09/25/11 05:32 AM
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Phila
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Quote:

sure it will...tells you how many volts the alternator is putting out, and how much the battery has when the engine is off. It will also tell you how much voltage drop you have if you compare it to the voltage measured at the back of the alternator and/or battery.


If you look at it, you will know of impending problems before you are stuck on the side of the road.




What it won't indicate is the amperage output of the alt. Let's not forget it has to produce xx amps @ xx volts to CHARGE a battery.

Wherever possible use both type gauges.

Who's wants to guess what happens if only a single diode is burned open in alt.? Which type gauge will indicate that?

Re: adding wire to alt? [Re: PhillyRag] #1081605
09/25/11 10:27 AM
09/25/11 10:27 AM
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Strawdawg Offline
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If it shows the normal voltage, then it is feeding enuf amps to charge the battery as that is the first sign of an alternator that cannot maintain the load--drop in voltage. Ohms law keeps them tied together.

If the battery is getting ready to fail with a bad cell, then, the voltage will drop sharply when the starter is engaged where it will not if the battery is healthy. When the engine is running, the voltage will appear normal so one has to watch while cranking.

Neither will show a bad diode necessarily, but, putting your VOM on AC volts and connecting it to ground and the battery stud on the back of the alternator will tell the story there-engine running of course. (should be less than 0.5vac)

As you say, however, there is a place and time for both, but, the factory ammeter is crude and pretty much meaningless when trying to determine degree other than in a binary sense and is pretty much impossible. Unfortunately most factory gauges are usually pretty crude.

An accurate meter that can measure current draw from various circuits is very useful in determining the adequacy of the alternator size and if a starter, etc. is pulling too much current.

Last edited by Strawdawg; 09/25/11 11:21 AM.

Steve
Re: adding wire to alt? [Re: Strawdawg] #1081606
09/25/11 05:15 PM
09/25/11 05:15 PM
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Central TX
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I did mine with an 8 guage wire IIRC. But I connected mine to th +Battery post instead of the starter relay. Can I hurt anything from having it hooked up this way? I haven't had any problems so far, its been great. Seems to have helped out a lot with my headlights, they dont dim at idle anymore. Also, I have an aftermarket stereo system (dash unit, with amp and subwoofers) that I didn't want pulling power thru the ammeter, or pulling from a battery that wasn't being recharged fast enough. All seems well to me.



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Re: adding wire to alt? [Re: roe] #1081607
09/25/11 05:19 PM
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No, that is just as good


Steve
Re: adding wire to alt? [Re: Strawdawg] #1081608
09/25/11 05:53 PM
09/25/11 05:53 PM
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RapidRobert Offline
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Quote:

No, that is just as good


and tho slipping another ring terminal on the starter relay large "batt" terminal for the bypass is easy/convenient the battery would be alot closer to the alt making for a cleaner/shorter routing


live every 24 hour block of time like it's your last day on earth
Re: adding wire to alt? [Re: mod381] #1081609
09/25/11 07:50 PM
09/25/11 07:50 PM
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Aurora, Colorado
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Works fine for me. Used fuseable link at the starter relay just in case something shorts out.

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