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I've got a scrap section of insulation from the firewall kit that might be big enough.

The hole for the blower motor and heater hoses isn't completely cut out of the firewall insulation. It's just perferated. That scrap piece might be big enough to make the missing passengers side one.

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Nope, sorry to destroy your hope. Had the same idea... is too small

You can make "a" piece that may cover the door hinge cavern...

The genuine piece is not rectangular. Biggest width is 7 3/8" (at bottom), heigth is 8 1/2".

Width at top is 6". The lower part up to the recess for the screw is 4 1/2" heigth, there width is 7 1/4" (cause it's not rectangular).