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Did you measure the bushings outer casing to compare size? You may have a factory defect in the bushing or the control arm. If the bushing is the same size as the others, you could weld a bead on the inside perimeter of the control arm and file it down to the correct size.

I bought 4 UCA bushings from autozone a while ago and the first pressed in too easy so I checked the others and it turned out that 3 of the 4 were undersized compared to the ones that I removed. I guess they had a bad/undersized run of bushings that nobody caught.