Zippy, thanks for the post(s).
I guess a 2nd Gen Hemi is not in my future. With the screen name "440Jim", that is OK, LOL. smile
I went through a bunch of small fitting issues with my KB aluminum block, Indy 440-1 headed engine in an A-body Dart. But nowhere near what you have experienced.
The lathe and Bridgeport help... thumbs

1993 Daytona, 5.50 at 130mph (1/8) 1.19 sixty ft (PG). Link to 572 B1 - Part 1