Originally Posted By 77ProStreet
When you weld the ends on your Dana 60, do you need to gut the thing or can you weld with the gears in?


Technically, you could. I'd put something in the tube to keep the weld crap out of the center section. I've got a fixing jig that requires the diff be removed at least. I went ahead and stripped it down (no crush sleeve up ). The inside was filthy from the LS diff, so I needed to clean it anyway.

I'll just tack the ends with the jig in then remove it for the final welding. I really want to weld the new spring perches on first just in case there is some warping. But before all of that, I need to get the lowering shackles and new Ubolts. Going to go back to spring over. It was too low with them under.


-78 Utiline (5.7 Hemi)