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Mr P body, i believe your correct, the braided hose you used could have had a less tight braid that allowed alot of expansion of the teflon. its hard to say, thats why i said it was a guess. since you seem to have ruled out the too small master, it may be a matter of finding a better hose supplier.

just and FYI i am a firm believer in steel lines and only to use hose where absolutely necessary for compliance.

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It was suppose to be the best braided brake line out
there BUT with the whole system being braided, even
a small amount of growth over the whole system will
really add up... I did the braided for 2 reasons..
looks and the ease of the installation... I knew
it would have some growth but I didnt think it would
be as noticeable .... WRONG
EDIT
understand its not a lot and works fine but it has
that spongy feel and that I dont like