Re: Main cap broke in half
[Re: '72CudaRacer]
#960089
03/28/11 08:03 PM
03/28/11 08:03 PM
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Joined: Nov 2004
Posts: 3,544 Syracuse,NY
CompWedgeEngines
master
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master
Joined: Nov 2004
Posts: 3,544
Syracuse,NY
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Sorry to hear this Brian, but a good catch. Its not fun driving over a crankshaft at 1200' .
Call me if I can help you in anyway.
Todd
RIP Monte Smith
Your work is a reflection of yourself, autograph it with quality.
WD for Diamond Pistons,Sidewinder cylinder heads, Wiseco, K1 rods and cranks,BAM lifters, Morel lifters, Molnar Technologies, Harland Sharp, Pro Gear, Cometic, King Engine Bearings and many others.
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Re: Main cap broke in half
[Re: 572charger]
#960090
03/28/11 08:06 PM
03/28/11 08:06 PM
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Joined: Jan 2003
Posts: 1,235 TN
65racer
2009 IHRA World Champion
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2009 IHRA World Champion
Joined: Jan 2003
Posts: 1,235
TN
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Brian, That blows, in a manner of speaking, glad you decided to check the engine out, could have been somewhat of a mess, later down the road, I used to leave mine in for 2 or 3 seasons, before opening it up and giving it a look, now it comes out every year, 'cause I know something is going to need replaced, resized, or freshened, or replaced. Don't have any parts for those big ole 440 engines, I just use the little stuff. Ifi'n I did it would be yours. Dave
Last edited by 65racer; 03/28/11 08:08 PM.
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Re: Main cap broke in half
[Re: Crizila]
#960092
03/29/11 02:26 AM
03/29/11 02:26 AM
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Joined: Sep 2005
Posts: 1,328 St. Louis, MO
mopardamo
pro stock
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pro stock
Joined: Sep 2005
Posts: 1,328
St. Louis, MO
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Great catch! You owe your machinist a . Probably detonation - The bearings might confirm it. Besides what's been mentioned, you might want to look at your fuel / timing situation. IMO, this is why it pays to leave a little on the table when it comes to staying out of detonation. Most aren't as lucky as you.
My thought exactly. Detonation seems to play a role when we do not think it is even occurring. Super glad is you were able to catch it before(OUCH).
Damon
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Re: Main cap broke in half
[Re: mopardamo]
#960093
04/01/11 04:13 AM
04/01/11 04:13 AM
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Joined: Aug 2009
Posts: 2,050 Mooresburg, Tn
'72CudaRacer
OP
top fuel
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OP
top fuel
Joined: Aug 2009
Posts: 2,050
Mooresburg, Tn
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First of all, thanks for all the offers of parts and help (some not mentioned on here) and encouragement. It looks like we caught this before any real damage was done. The best solution would be to put billet caps on, but due to the time constraints (getting parts here, then fit in the engine), I decided to put a stock cap back in, line bore/hone the mains AND add a main stud girdle. Everything is done at the machine shop except magnafluxing the crank and that will be done fri morning. Assuming that the crankchecks out OK, I should be able to assemble the engine this weekend and get it back in the car in time to be at Bristol next fri night(4/8) and test. First points race is sat, so if everything checks out fri night, I just have to get up sat morning and put my war paint on. I really have to give a huge, two to Danny Shortridge, owner of DJ's Performance and also his employees, Travis Fultz and Doug Lephew, for squeezing me in at this hectic time of the year. All of these guys are racers and really understood what kind of a bind I was in. Although DJ's build mostly bowtie stuff (Danny & Doug drag race chevys), Travis is a dirt track Mopar guy so I'm not totally alone there. So if all goes well, we should be able to make it, barely. Again, thanks to all my Moparts friends,
Brian Dunnigan
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Re: Main cap broke in half
[Re: 65racer]
#960094
04/01/11 04:18 AM
04/01/11 04:18 AM
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Joined: Aug 2009
Posts: 2,050 Mooresburg, Tn
'72CudaRacer
OP
top fuel
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OP
top fuel
Joined: Aug 2009
Posts: 2,050
Mooresburg, Tn
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Quote:
Brian,
That blows, in a manner of speaking, glad you decided to check the engine out, could have been somewhat of a mess, later down the road, I used to leave mine in for 2 or 3 seasons, before opening it up and giving it a look, now it comes out every year, 'cause I know something is going to need replaced, resized, or freshened, or replaced.
Don't have any parts for those big ole 440 engines, I just use the little stuff. Ifi'n I did it would be yours.
Dave
Davey, Sunday afternoon, a little ol' 383 was looking good! Brian
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Re: Main cap broke in half
[Re: '72CudaRacer]
#960095
04/01/11 11:53 AM
04/01/11 11:53 AM
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Joined: Jul 2006
Posts: 4,319 Puyallup, WA
StealthWedge67
master
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master
Joined: Jul 2006
Posts: 4,319
Puyallup, WA
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Late to the party, but just trying to learn so I 'll ask the question that came to my mind: Could harmonics from his gear drive have been at play here? If the gear drive is not set up properly, or has a manufacturing defect, couldn't that send harmonic vibrations through the crank and cause problems in the mainline???
Just thinking out loud.... Thoughts?
LemonWedge - Street heavy / Strip ready - 11.07 @ 120
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Re: Main cap broke in half
[Re: StealthWedge67]
#960096
04/01/11 02:08 PM
04/01/11 02:08 PM
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Joined: Sep 2008
Posts: 29 Washington State
lorenr
member
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member
Joined: Sep 2008
Posts: 29
Washington State
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Detonation like many of you said. With that much compression ratio it can do a lot of damage quick. Have seen damage resulting in: 1. Cracked and broken cap and/or bolts. 2. cracked block bulk head. 3. blown or leaking head gasket. Caused by: 1. To much compression. 2. Poor quality fuel. I think this is common. 3. Too much timing. Use only as much timing as you need. With the new efficient style cylinder heads 32 degrees is good. Shoot for that number. 4. Poorly designed plug wires or wires that short to one another or short to ground. 5. Wrong plugs. Repair the damage as necessary. It's way more common than most people think and results in a lot of broken parts.
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Re: Main cap broke in half
[Re: '72CudaRacer]
#960097
04/01/11 04:02 PM
04/01/11 04:02 PM
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Joined: Jan 2003
Posts: 549 Bristol, Va
fasteddie
mopar
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mopar
Joined: Jan 2003
Posts: 549
Bristol, Va
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Wow Brian, lucky you found that instead of it finding you, at the track, at the finish line. All my stuff is small block so I couldn't be of any help even if I had found this thread sooner.
I'll be racing at Bristol this year but not joining the points. Will probably just race in half of the races because of starting a new business that will take up lots of my time (and money).
See you at the track.
2003 Bristol Dragway Sportsman Champion
2016 Bristol Dragway Power Hour Champion
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Re: Main cap broke in half
[Re: cgall]
#960099
04/02/11 02:02 AM
04/02/11 02:02 AM
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Joined: Aug 2009
Posts: 2,050 Mooresburg, Tn
'72CudaRacer
OP
top fuel
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OP
top fuel
Joined: Aug 2009
Posts: 2,050
Mooresburg, Tn
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Quote:
2-step harmonics
If you're talking about a 2 step rev limiter, I haven't used it with this engine. Strictly footbrake, leaving at 3000 RPM with a TA "J" converter. Brian
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Re: Main cap broke in half
[Re: lorenr]
#960100
04/02/11 02:26 AM
04/02/11 02:26 AM
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Joined: Aug 2009
Posts: 2,050 Mooresburg, Tn
'72CudaRacer
OP
top fuel
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OP
top fuel
Joined: Aug 2009
Posts: 2,050
Mooresburg, Tn
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Quote:
Detonation like many of you said. With that much compression ratio it can do a lot of damage quick.
Have seen damage resulting in:
1. Cracked and broken cap and/or bolts. 2. cracked block bulk head. 3. blown or leaking head gasket.
Caused by:
1. To much compression. 2. Poor quality fuel. I think this is common. 3. Too much timing. Use only as much timing as you need. With the new efficient style cylinder heads 32 degrees is good. Shoot for that number. 4. Poorly designed plug wires or wires that short to one another or short to ground. 5. Wrong plugs.
Repair the damage as necessary. It's way more common than most people think and results in a lot of broken parts.
Some things to consider for sure. I don't think the fuel is a problem, Sunoco Racing fuel 112 octane "blue". At 13.5:1, the compression is a bit high, but I wouldn't think it was was the lone culprit. Ignition timing was set at 38*, but when it was at 32*-34*, the car seemed like a dog off the line. And this is with a crank trigger & Milodon gear drive, timing was rock steady. Plu wires are MSD 8 mm, and about 1 1/2 years old . The plugs are Champions, but I can't remember the number. Also, as Gary mentioned, the gear drive has crossed my mind, but the gears all look fine and the clearance is correct. Don't know anything else to check there. If this engine had a detonation issue, what other signs would show? The only other issue I see is that the piston skirts seem to be scuffing more than I would like, but they are short skirts everything else looks good. Is it possible that the main cap just gave up? The other mains looked OK. Just trying to figure this one out. If anyone has other suguestions, I'm willing to listen. Thanks guys Brian
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Re: Main cap broke in half
[Re: '72CudaRacer]
#960103
04/02/11 11:33 AM
04/02/11 11:33 AM
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Joined: Oct 2003
Posts: 7,506 Az
Crizila
master
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master
Joined: Oct 2003
Posts: 7,506
Az
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Quote:
Quote:
Detonation like many of you said. With that much compression ratio it can do a lot of damage quick.
Have seen damage resulting in:
1. Cracked and broken cap and/or bolts. 2. cracked block bulk head. 3. blown or leaking head gasket.
Caused by:
1. To much compression. 2. Poor quality fuel. I think this is common. 3. Too much timing. Use only as much timing as you need. With the new efficient style cylinder heads 32 degrees is good. Shoot for that number. 4. Poorly designed plug wires or wires that short to one another or short to ground. 5. Wrong plugs.
Repair the damage as necessary. It's way more common than most people think and results in a lot of broken parts.
Some things to consider for sure. I don't think the fuel is a problem, Sunoco Racing fuel 112 octane "blue". At 13.5:1, the compression is a bit high, but I wouldn't think it was was the lone culprit. Ignition timing was set at 38*, but when it was at 32*-34*, the car seemed like a dog off the line. And this is with a crank trigger & Milodon gear drive, timing was rock steady. Plu wires are MSD 8 mm, and about 1 1/2 years old . The plugs are Champions, but I can't remember the number. Also, as Gary mentioned, the gear drive has crossed my mind, but the gears all look fine and the clearance is correct. Don't know anything else to check there. If this engine had a detonation issue, what other signs would show? The only other issue I see is that the piston skirts seem to be scuffing more than I would like, but they are short skirts everything else looks good. Is it possible that the main cap just gave up? The other mains looked OK. Just trying to figure this one out. If anyone has other suguestions, I'm willing to listen. Thanks guys Brian
One of the best things you can do is get on the web sight of the company who's bearings you are using ( and they all have them ). Most have some great picture displays of bearing failure analysis. Compare yours. Generally speaking ( and I'm no expert, but been there before), detonation shows up as little pieces of the surface of the bearing actualy missing - like little divits or specks gone from the bearings surface. It was some what common in early max wedge motors that ran 13.5:1, even though we had good fuel back then. If all looks pretty normal with everything, you could very well be right with " just a bad cap" that finally failed. Sure will pay to check everything carefully though - since you got a second chance.
Fastest 300
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Re: Main cap broke in half
[Re: Crizila]
#960104
04/02/11 03:29 PM
04/02/11 03:29 PM
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Joined: Jan 2003
Posts: 5,991 Anoka County, MN
Leigh
master
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master
Joined: Jan 2003
Posts: 5,991
Anoka County, MN
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Quote:
Quote:
Quote:
Detonation like many of you said. With that much compression ratio it can do a lot of damage quick.
Have seen damage resulting in:
1. Cracked and broken cap and/or bolts. 2. cracked block bulk head. 3. blown or leaking head gasket.
Caused by:
1. To much compression. 2. Poor quality fuel. I think this is common. 3. Too much timing. Use only as much timing as you need. With the new efficient style cylinder heads 32 degrees is good. Shoot for that number. 4. Poorly designed plug wires or wires that short to one another or short to ground. 5. Wrong plugs.
Repair the damage as necessary. It's way more common than most people think and results in a lot of broken parts.
Some things to consider for sure. I don't think the fuel is a problem, Sunoco Racing fuel 112 octane "blue". At 13.5:1, the compression is a bit high, but I wouldn't think it was was the lone culprit. Ignition timing was set at 38*, but when it was at 32*-34*, the car seemed like a dog off the line. And this is with a crank trigger & Milodon gear drive, timing was rock steady. Plu wires are MSD 8 mm, and about 1 1/2 years old . The plugs are Champions, but I can't remember the number. Also, as Gary mentioned, the gear drive has crossed my mind, but the gears all look fine and the clearance is correct. Don't know anything else to check there. If this engine had a detonation issue, what other signs would show? The only other issue I see is that the piston skirts seem to be scuffing more than I would like, but they are short skirts everything else looks good. Is it possible that the main cap just gave up? The other mains looked OK. Just trying to figure this one out. If anyone has other suguestions, I'm willing to listen. Thanks guys Brian
One of the best things you can do is get on the web sight of the company who's bearings you are using ( and they all have them ). Most have some great picture displays of bearing failure analysis. Compare yours. Generally speaking ( and I'm no expert, but been there before), detonation shows up as little pieces of the surface of the bearing actualy missing - like little divits or specks gone from the bearings surface. It was some what common in early max wedge motors that ran 13.5:1, even though we had good fuel back then. If all looks pretty normal with everything, you could very well be right with " just a bad cap" that finally failed. Sure will pay to check everything carefully though - since you got a second chance.
Sure will pay to check everything carefully though - since you got a second chance. Oh yeah.
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Re: Main cap broke in half
[Re: Leigh]
#960105
04/04/11 11:32 PM
04/04/11 11:32 PM
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Joined: Feb 2005
Posts: 20,186 PA.
pittsburghracer
"Little"John
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"Little"John
Joined: Feb 2005
Posts: 20,186
PA.
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Just curious. How did the crank check out?
1970 Duster Edelbrock headed 408 5.984@112.52 422 Indy headed small block 5.982@112.56 mph 9.42@138.27
Livin and lovin life one day at a time
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Re: Main cap broke in half
[Re: pittsburghracer]
#960106
04/04/11 11:55 PM
04/04/11 11:55 PM
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Joined: Aug 2009
Posts: 2,050 Mooresburg, Tn
'72CudaRacer
OP
top fuel
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OP
top fuel
Joined: Aug 2009
Posts: 2,050
Mooresburg, Tn
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John, the crank was fine, no cracks. Also no wear from when I put it in last year I had Travis open the bore up slightly on the mains when he honed it this time. Last year when I had it line honed, he set it on the tight side and I couldn't run the King bearings (or Clevites). I was able to use the Kings this time although, #2 was a little tighter than I wanted, at .0027". #1 was .0029 and the #3, #4 and #5 came in at .0031. The #2 main journal had almost no wear when I built this engine last year (journal was 2.4995") and is still at 2.4994". The next time this engine is apart, at the very least, I will have the crank turned. The main bearings actually could have went back in this engine, but I wanted to put the Kings in, instead of the FM (Speed Pro 119M). I did put the rod bearings back in. I think that I caught this pretty quick, and kept from doing any real damage. Brian
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Re: Main cap broke in half
[Re: '72CudaRacer]
#960107
04/05/11 12:04 AM
04/05/11 12:04 AM
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Joined: Feb 2005
Posts: 20,186 PA.
pittsburghracer
"Little"John
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"Little"John
Joined: Feb 2005
Posts: 20,186
PA.
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Good to hear Brian. Now get that thing back together and go kick some butt.
1970 Duster Edelbrock headed 408 5.984@112.52 422 Indy headed small block 5.982@112.56 mph 9.42@138.27
Livin and lovin life one day at a time
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