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Re: 72 Challenger Project [Re: patosmith] #938106
04/15/12 01:11 PM
04/15/12 01:11 PM
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Spanaway, Washington State
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patosmith Offline OP
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Now that the roof is on, I bought door skins for both doors.
Before I do that, I want to get the front fenders in order.
I sanded off the paint and I found pools of filler which had to come out.
The fenders have more waves that the Pacific Ocean. The previous owner beat in the high spots and filled it with bondo.
I am in the process of grafting in lower patch panels and I plan some hammer and dolly time.
More to come on the fenders as they progress.

7165682-100_4049.JPG (71 downloads)
Re: 72 Challenger Project [Re: patosmith] #938107
02/04/13 11:03 PM
02/04/13 11:03 PM
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I got tired of pounding on the front fenders so I bought a new pair from AMD. The originals were in such bad shape.

Re: 72 Challenger Project [Re: patosmith] #938108
02/04/13 11:06 PM
02/04/13 11:06 PM
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Now that I have the fenders under control it is time to get the hood in shape. Oh no, the hood is rusting out and I found it loaded with bondo.

Re: 72 Challenger Project [Re: patosmith] #938109
02/04/13 11:09 PM
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Here is a shot of the hood support frame after I seperated it from the skin. I put my thumb through a section of the support. This hood is no good.

Re: 72 Challenger Project [Re: patosmith] #938110
02/04/13 11:14 PM
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I decided to try something different. I took a flat hood and added a 3 inch high cowl scoop. Here I am fitting the scoop.

Re: 72 Challenger Project [Re: patosmith] #938111
02/04/13 11:15 PM
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Another shot with it welded in place.

Re: 72 Challenger Project [Re: patosmith] #938112
02/04/13 11:17 PM
02/04/13 11:17 PM
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In primer and ready to go.

Re: 72 Challenger Project [Re: patosmith] #938113
02/04/13 11:21 PM
02/04/13 11:21 PM
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patosmith Offline OP
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Here it is on the car.
Now that the sheetmetal is just about done I hope to start blocking it out and getting ready for paint.
I also need to think about getting the motor built and suspension together.
More to come.

Re: 72 Challenger Project [Re: patosmith] #938114
02/05/13 11:37 PM
02/05/13 11:37 PM

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Nice work.
Dealing with rust and damage sure gets tiresome after awhile. Keep up the good work.

Re: 72 Challenger Project [Re: patosmith] #938115
02/06/13 01:35 AM
02/06/13 01:35 AM
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missouri, USA
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Awesome work. I would love to see more pic of how you did the firewall replacement. Did you leave the majority of the front clip on while putting the firewall on?

Re: 72 Challenger Project [Re: moparmojo] #938116
02/06/13 10:31 AM
02/06/13 10:31 AM
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Great work so far, looks like its come a long way. Keep up the great work, looking forward to seeing more progress. What are your plans for the drivetrain??

Re: 72 Challenger Project [Re: patosmith] #938117
02/07/13 06:52 PM
02/07/13 06:52 PM
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Third Stone from the Sun
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Quote:

I got tired of pounding on the front fenders so I bought a new pair from AMD. The originals were in such bad shape.


How was the fit of the fenders? Also,GREAT job with the hood!

Scott


1972 Dodge Challenger Rallye
UNDER CONSTRUCTION
Re: 72 Challenger Project [Re: moparmojo] #938118
02/08/13 11:43 AM
02/08/13 11:43 AM
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Spanaway, Washington State
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patosmith Offline OP
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Quote:

Awesome work. I would love to see more pic of how you did the firewall replacement. Did you leave the majority of the front clip on while putting the firewall on?



I thought I had taken pictures with the firewall out but evidently I didn't. Here is one of the firewall clamped together ready for welding. I braced the car from underneath so there wouldn't be any movement then removed the old one by drilling out the spot welds.
The AMD stuff fit real well and it went together easier than I thought it would. I left the inner fenders on but removed the brace that attaches them to the firewall. Before I was done welding I put the windshield in place to make sure things weren't twisted and out of place.

7580036-100_3456.JPG (50 downloads)
Re: 72 Challenger Project [Re: patosmith] #938119
02/08/13 01:05 PM
02/08/13 01:05 PM
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Looks great Pat. I really enjoy the step by step photos.

Re: 72 Challenger Project [Re: patosmith] #938120
02/08/13 04:20 PM
02/08/13 04:20 PM
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Looks great Pat! Id love to know more details about the quarter panel replacement. Did everything align and fit well together? Did you encounter any issues?

I have a 72 Challenger where the quarters were replaced with patch panels back around 1990. Sheet metal wasn't great back then. I've always been disappointed with the fit and finish of the quarter work and was thinking about having it done again with the AMD panels. The blend on my car between the factory door and the patch panel quarter isn't great. Especially at the body line, the lines just were not as crisp as they should have been.


1972 Dodge Challenger
Re: 72 Challenger Project [Re: PLUM_72] #938121
02/08/13 10:30 PM
02/08/13 10:30 PM
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Spanaway, Washington State
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Quote:

Looks great Pat! Id love to know more details about the quarter panel replacement. Did everything align and fit well together? Did you encounter any issues?

I have a 72 Challenger where the quarters were replaced with patch panels back around 1990. Sheet metal wasn't great back then. I've always been disappointed with the fit and finish of the quarter work and was thinking about having it done again with the AMD panels. The blend on my car between the factory door and the patch panel quarter isn't great. Especially at the body line, the lines just were not as crisp as they should have been.



The AMD stuff fit really well. I used the full quarter, not the partial one. It is more money but I rather break welds at the existing seams and re-weld than trying to patch the partial one in. Just take your time and make sure everything lines up before you weld it in. The full quarter meets at the roof, trunk gutter, tail, rear wheel well, door jam, rocker, the deck below the rear window and part of the rear window opening itself. Lots of areas to make sure the fit is right but once you clamp it everywhere (use lots of clamps) and double check, it fits real well. Where the roof meets the quarter panel, you will need to remove the lead to get to the spot welds. I replaced the lead rather than use a thick layer of filler. Just seems better to me. Eastwood has a good lead kit with a DVD. I learned on an old piece of sheetmetal I had laying around. Kind of scary appying heat to sheetmetal but I didn't have any problems. I think the trick is not to get the metal so hot it changes color. Feel free to contact me for more details if you like. I have replaced just about every piece of sheetmetal on this car.

7580802-100_3716.JPG (51 downloads)
Last edited by patosmith; 02/08/13 10:35 PM.
Re: 72 Challenger Project [Re: PLUM_72] #938122
02/08/13 10:34 PM
02/08/13 10:34 PM
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Spanaway, Washington State
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Quote:

Looks great Pat! Id love to know more details about the quarter panel replacement. Did everything align and fit well together? Did you encounter any issues?

I have a 72 Challenger where the quarters were replaced with patch panels back around 1990. Sheet metal wasn't great back then. I've always been disappointed with the fit and finish of the quarter work and was thinking about having it done again with the AMD panels. The blend on my car between the factory door and the patch panel quarter isn't great. Especially at the body line, the lines just were not as crisp as they should have been.



Here is the quarter before installation. I painted the inside then used weld thru primer at the weld locations.

Re: 72 Challenger Project [Re: NV69B7RR] #938123
02/09/13 11:22 AM
02/09/13 11:22 AM
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Quote:

Great work so far, looks like its come a long way. Keep up the great work, looking forward to seeing more progress. What are your plans for the drivetrain??



Thank you. I look forward to the body work to come to an end. I am more of a mechanic and I can't wait to get going on the drivetrain. I would like to get the car into the mid to upper 10's.
I have a 400 BB which I tore down to the bare block. If the block is ok the plan is to stroke it. A local tranny guy will build me a stout 727. The car came with a 8 3/4 rear with a 742 center which will need rebuilding with larger axles and possibly shortened. I may find a donor rear and put the original one away...

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