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A/C evaporator in '93 Caravan......... #932846
02/20/11 11:02 AM
02/20/11 11:02 AM
Joined: Jan 2003
Posts: 16,826
Between Houston & Galveston TX
SattyNoCar Offline OP
Smarter than no class Flappergass by a mile
SattyNoCar  Offline OP
Smarter than no class Flappergass by a mile

Joined: Jan 2003
Posts: 16,826
Between Houston & Galveston TX
The A/C in my '93 Caravan won't hold a charge for more than a month, I've been told the evaporator is bad.

I've also been told that to replace it, the ENTIRE dash needs to come out. Is this true? If so, any tips, tricks, or sage words of advice?

Letting someone else do the entire job is a budget breaker. I was quoted $800 to $1200 to do the entire job. A shop I know will do JUST the evaporator R&R (me getting the dash out) for around $300.

The dog days of summer are coming , trying to plan ahead.

Thanks.


John

The dream is dead, long live the dream.......😥
Re: A/C evaporator in '93 Caravan......... [Re: SattyNoCar] #932847
02/20/11 07:43 PM
02/20/11 07:43 PM
Joined: Jan 2003
Posts: 1,504
Bradenton, Fl 34203
Kilroy was here Offline
pro stock
Kilroy was here  Offline
pro stock

Joined: Jan 2003
Posts: 1,504
Bradenton, Fl 34203
I did it on my 97 dodge Dakota, took me 3 days. Took the whole dash out. (I know, I'm a backyard mech, and took my time).
I uesd a factory service manual, (check ebag for a cheap one).

Once it was apart, I used a 'Four Seasons brand replacement' and did the heater core too.

Worked like a charm....just took me a while...

So, get a service manual, I'm amazed at how accurate it was, to take the dash out.

Re: A/C evaporator in '93 Caravan......... [Re: Kilroy was here] #932848
02/20/11 10:36 PM
02/20/11 10:36 PM
Joined: Jan 2003
Posts: 21,074
Niles , Ohio
T
therocks Offline
oh wait.but hey.lets see.oh yeah.
therocks  Offline
oh wait.but hey.lets see.oh yeah.
T

Joined: Jan 2003
Posts: 21,074
Niles , Ohio
The dash pretty much has to come out most of the way.The air bags need to be depowered.Then the box comes out and you can do the evap on a bench.Been a few years since I did one.Replace the heater core while you have it out.Not that much more and all the labor is already done.Last one I did was about 5 hours or so.Rocky


Chrysler Firepower
Re: A/C evaporator in '93 Caravan......... [Re: therocks] #932849
02/21/11 12:32 AM
02/21/11 12:32 AM
Joined: Jan 2003
Posts: 16,826
Between Houston & Galveston TX
SattyNoCar Offline OP
Smarter than no class Flappergass by a mile
SattyNoCar  Offline OP
Smarter than no class Flappergass by a mile

Joined: Jan 2003
Posts: 16,826
Between Houston & Galveston TX

Thanks guys for the replies. Quite the time difference on getting it done! I'll be shooting for starting on a Friday after work, and having it back together Sunday evening.

I need to get into the dash too because there's a wicked RATTLE that's coming from behind the instrument cluster that's driving me nuts.

I *think* the dash may have been out once already (van had been wrecked). Hope that doesn't cause any nasty surprises.

Now just to psych myself up about it.......



John

The dream is dead, long live the dream.......😥
Re: A/C evaporator in '93 Caravan......... [Re: SattyNoCar] #932850
02/21/11 01:13 PM
02/21/11 01:13 PM
Joined: Jan 2003
Posts: 2,931
P
Paul_Fancsali Offline
master
Paul_Fancsali  Offline
master
P

Joined: Jan 2003
Posts: 2,931
Take out the passenger seat it will make job a lot easier I did one Xmas eve and took me about 6 hours plus the stripped seat bolt and laying in the snow etc. Take box out as assembly and do on bench The heater core also it cant' be far behind if you have not had it done yet

Re: A/C evaporator in '93 Caravan......... [Re: Paul_Fancsali] #932851
02/21/11 06:49 PM
02/21/11 06:49 PM
Joined: Jan 2003
Posts: 16,826
Between Houston & Galveston TX
SattyNoCar Offline OP
Smarter than no class Flappergass by a mile
SattyNoCar  Offline OP
Smarter than no class Flappergass by a mile

Joined: Jan 2003
Posts: 16,826
Between Houston & Galveston TX

I'll definitely take a look at the heater core too. We had a couple of days where it got into the upper 20's here, and it was COLD in the van. I felt warm air coming out, but, it never really got HOT, despite the engine being up to temp.





John

The dream is dead, long live the dream.......😥






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