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0 deck, any power to be had? #878658
12/12/10 11:32 PM
12/12/10 11:32 PM
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Mt Morris Michigan
mopar dave Offline OP
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i understand 0 deck gives good quench and more compression,but would their be any power loss just by having piston in the hole vs 0 deck with same compression and quench?

Re: 0 deck, any power to be had? [Re: mopar dave] #878659
12/12/10 11:48 PM
12/12/10 11:48 PM
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Lynchburg, VA
Leon441 Offline
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Sure if you have unburnt fuel due to bad combustion you stand to have predetonation on the next firing cycle. This is a negative force trying to push piston down when momentum is moving the piston up.

This is one of the areas of attack I am doing on a stock build. Not looking for power but wanting fuel economy. Power will just be a bonus.

Leon


Career best 8.02 @ 169 at 3050# and 10" tires small block power.
Re: 0 deck, any power to be had? [Re: mopar dave] #878660
12/12/10 11:51 PM
12/12/10 11:51 PM
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Florida STAYcation
dOrk ! Offline
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ZERO deck with what type of head ? .... closed or OPEN chamber ??

Re: 0 deck, any power to be had? [Re: dOrk !] #878661
12/13/10 12:00 AM
12/13/10 12:00 AM
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Mt Morris Michigan
mopar dave Offline OP
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closed. just curious of any power loss with piston in the hole. thanks

Re: 0 deck, any power to be had? [Re: dOrk !] #878662
12/13/10 12:05 AM
12/13/10 12:05 AM
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I believe the main benefit of "zero deck" is to help achieve effective quench meaning about .040" clearnace between a good sized area of the piston and head - this with a closed chamber head. A similar result could be achieved with a FT piston below deck and a thin head gasket or with a piston below deck with quench dome.

Its just easiest - $ and hours of labor - to do well with a zero deck piston, closed chamber head and .040 head gasket.

Re: 0 deck, any power to be had? [Re: ahy] #878663
12/13/10 02:07 AM
12/13/10 02:07 AM
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it is definitely worth it. at the very least, the engine will be less prone to detonation. at best, the engine will be less prone to detonation AND you'll go faster. this assuming that your compression ratio and cam are compatible.


for what is the good life if not doing things thoughtfully?
Re: 0 deck, any power to be had? [Re: ahy] #878664
12/13/10 03:07 AM
12/13/10 03:07 AM
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Canton, Ohio
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Sport440 Offline
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Quote:

I believe the main benefit of "zero deck" is to help achieve effective quench meaning about .040" clearnace between a good sized area of the piston and head - this with a closed chamber head. A similar result could be achieved with a FT piston below deck and a thin head gasket or with a piston below deck with quench dome.

Its just easiest - $ and hours of labor - to do well with a zero deck piston, closed chamber head and .040 head gasket.






It does make quench the easiest to obtain with most standard gaskets that fall around the .040 range. A Piston .020 in the hole with a .020 gasket will net the same result.

Also with Zero deck you may not need any Dome to acheive your "desired" compression. Flat tops have a slight advantage over domed pistons because of the easier/faster flame travel. IMO mike

Last edited by Sport440; 12/13/10 03:17 AM.
Re: 0 deck, any power to be had? [Re: Leon441] #878665
12/13/10 09:59 AM
12/13/10 09:59 AM
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Long Beach, CA
Mike Swann Offline
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Quote:

Sure if you have unburnt fuel due to bad combustion you stand to have predetonation on the next firing cycle. This is a negative force trying to push piston down when momentum is moving the piston up.

This is one of the areas of attack I am doing on a stock build. Not looking for power but wanting fuel economy. Power will just be a bonus.

Leon




Backing Leon up, eliminate the valve pockets too if you don't need them.


8.30's @3400 lbs
Re: 0 deck, any power to be had? [Re: Mike Swann] #878666
12/14/10 12:17 AM
12/14/10 12:17 AM
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Mt Morris Michigan
mopar dave Offline OP
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thanks for the opinions guys. now i know.

Re: 0 deck, any power to be had? [Re: mopar dave] #878667
12/14/10 12:39 AM
12/14/10 12:39 AM
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Oregon City, OR
Baxter61 Offline
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does anyone know of any tests done to test this theory? just curious because the shape of .020 of bore could affect the flame front differently from seeing that .020 in a head gasket correct? not saying would, just saying could. be an interesting test to see none the less

Re: 0 deck, any power to be had? [Re: Baxter61] #878668
12/15/10 12:03 AM
12/15/10 12:03 AM
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I haven't seen any test results but I'd confidently predict that on a typical street/strip engine at around 1 HP/cu in the difference would be too small to measure.

On a more extreme combo like a "super stock" Hemi at 2 HP/cu in, or NACSAR, or F1 it could make a noticible or critical difference.

Re: 0 deck, any power to be had? [Re: ahy] #878669
12/15/10 01:22 AM
12/15/10 01:22 AM
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If your set on running on the ragged edge of the fuel you'll buy go for tight quench. I'll buy better fuel and quit the BS. Power adder combo's,I'd skip quench and not look back.

Re: 0 deck, any power to be had? [Re: Baxter61] #878670
12/15/10 04:54 AM
12/15/10 04:54 AM
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California, USA
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Quote:

does anyone know of any tests done to test this theory? just curious because the shape of .020 of bore could affect the flame front differently from seeing that .020 in a head gasket correct? not saying would, just saying could. be an interesting test to see none the less




I've tested this but in a laboratory and not on a Mopar engine or in terms of drag times, unfortunately. It was during engine development for an Jaguar engine. Burn duration is measured in 10-90% burn time. What was found was that when the squish was maintained at 0.9 to 1mm (35 thou to 39 thou) there was a measurable improvement in burn duration of a couple of degrees. This manifested itself as less ignition advance required when optimised for best torque. Once squish clearance increased to 1.2 to 1.3 mm (47 to 51 thou) you ended up with a flame front quench zone which was detrimental to combustion (forming a rich pocket) and in some cases was a source of detonation. Effective squish not only depends on the clearance but also the stroke length/mean piston speed. This means that squish is more effective on longer stroke engines, such as the older Jaguar AJ16 and less effective on the shorter stroke motors such as the Jaguar AJ26 V8. I would venture to say that it becomes more effective once a stroke length of greater than about 90mm is used. In our case our RBs have a healthy stroke of about 95mm as standard

Re: 0 deck, any power to be had? [Re: Tiger Core] #878671
12/15/10 05:18 AM
12/15/10 05:18 AM
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Oregon City, OR
Baxter61 Offline
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Quote:

Quote:

does anyone know of any tests done to test this theory? just curious because the shape of .020 of bore could affect the flame front differently from seeing that .020 in a head gasket correct? not saying would, just saying could. be an interesting test to see none the less




I've tested this but in a laboratory and not on a Mopar engine or in terms of drag times, unfortunately. It was during engine development for an Jaguar engine. Burn duration is measured in 10-90% burn time. What was found was that when the squish was maintained at 0.9 to 1mm (35 thou to 39 thou) there was a measurable improvement in burn duration of a couple of degrees. This manifested itself as less ignition advance required when optimised for best torque. Once squish clearance increased to 1.2 to 1.3 mm (47 to 51 thou) you ended up with a flame front quench zone which was detrimental to combustion (forming a rich pocket) and in some cases was a source of detonation. Effective squish not only depends on the clearance but also the stroke length/mean piston speed. This means that squish is more effective on longer stroke engines, such as the older Jaguar AJ16 and less effective on the shorter stroke motors such as the Jaguar AJ26 V8. I would venture to say that it becomes more effective once a stroke length of greater than about 90mm is used. In our case our RBs have a healthy stroke of about 95mm as standard




I wasnt referring to the squish itself but as to were its found. Such as a piston being .020 down in the bore and using a .019 head gasket vs. 0 deck piston and .039 head gasket, all else being equal.

Re: 0 deck, any power to be had? [Re: Baxter61] #878672
12/15/10 05:21 AM
12/15/10 05:21 AM
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Manitoba, Canada
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Quote:

I wasnt referring to the squish itself but as to were its found. Such as a piston being .020 down in the bore and using a .019 head gasket vs. 0 deck piston and .039 head gasket, all else being equal.




I've heard of guys doing it both ways and I really don't think you're going to see any measurable difference.

Re: 0 deck, any power to be had? [Re: DaytonaTurbo] #878673
12/15/10 05:36 AM
12/15/10 05:36 AM
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Oregon City, OR
Baxter61 Offline
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Quote:

Quote:

I wasnt referring to the squish itself but as to were its found. Such as a piston being .020 down in the bore and using a .019 head gasket vs. 0 deck piston and .039 head gasket, all else being equal.




I've heard of guys doing it both ways and I really don't think you're going to see any measurable difference.




my thoughts also are that theres not much different, just curious if anyone has tested it to find out.

Re: 0 deck, any power to be had? [Re: DaytonaTurbo] #878674
12/15/10 05:38 AM
12/15/10 05:38 AM
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Melbourne , Australia
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On the flip side I recall Jon Kaase running a thick head gasket with the piston crown out of the bore. Some of the engine master contestants have running some pretty tight quench in the past (around 0.030")


Alan Jones
Re: 0 deck, any power to be had? [Re: LA360] #878675
12/15/10 11:27 AM
12/15/10 11:27 AM
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Mt Morris Michigan
mopar dave Offline OP
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yeah, is there any harm or power loss with the piston above the deck?

Re: 0 deck, any power to be had? [Re: mopar dave] #878676
12/15/10 12:44 PM
12/15/10 12:44 PM
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I Would venture that if the piston comes out of the bore the easier it would be to burn the top ring
and also would be hard to run 36 to 38 deg total timing .
The thicker the top ring land with cooling groves helps prevent detonation.


1969 Dodge Charger 1969 Dodge Superbee
Re: 0 deck, any power to be had? [Re: cjs69mope] #878677
12/15/10 09:38 PM
12/15/10 09:38 PM
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California, USA
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The 1996 to 1998 Porsche 911 (993) Turbo piston protrudes 5mm above the deck BY DESIGN at TDC.
This engine makes about 450 Bhp and 420 lb ft of torque from a 3.6 litre capacity. The Chamber design isn't disimilar to a Gen 2 Hemi (with some refinements).

This is done in order to reduce peak cylinder pressure load on the cylinder head gasket just after TDC.

Re: 0 deck, any power to be had? [Re: Tiger Core] #878678
12/15/10 10:18 PM
12/15/10 10:18 PM
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602heavy Offline
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Thanks for posting Tiger , some interesting reading there.

Can you explain some more regards piston 5mm above deck & effect on head gasket? , are you saying the piston acts as a shroud of some sort?

Thanks again.



Last edited by 602heavy; 12/15/10 10:27 PM.
Re: 0 deck, any power to be had? [Re: 602heavy] #878679
12/17/10 01:51 AM
12/17/10 01:51 AM
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California, USA
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Quote:

Thanks for posting Tiger , some interesting reading there.

Can you explain some more regards piston 5mm above deck & effect on head gasket? , are you saying the piston acts as a shroud of some sort?

Thanks again.







Hello fellow Brit!

To reduce the strain on the cylinder head gasket the pistons intrude by about 5mm into the head, so as to cover the gasket area at top dead centre where pressure and temperature are highest. The gasket is made of a spring steel recessed in a groove in the upper flange of the cylinder. The head is machined accordingly

Re: 0 deck, any power to be had? [Re: Tiger Core] #878680
12/17/10 10:05 PM
12/17/10 10:05 PM
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OK lets add this question. Aluminum rods need more piston to head. This has been discussed before. It varies with the type of rod,weight ,RPM,etc. Lets say the combo requires .060" piston to head. How much quench distance is there while the engine is running? If the piston touches the head at .057" do I have effective quench?
Doug

Re: 0 deck, any power to be had? [Re: dvw] #878681
12/17/10 10:26 PM
12/17/10 10:26 PM
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Sport440 Offline
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Quote:

OK lets add this question. Aluminum rods need more piston to head. This has been discussed before. It varies with the type of rod,weight ,RPM,etc. Lets say the combo requires .060" piston to head. How much quench distance is there while the engine is running? If the piston touches the head at .057" do I have effective quench?
Doug




Absolutely, Why wouldnt it?

Re: 0 deck, any power to be had? [Re: Sport440] #878682
12/17/10 11:11 PM
12/17/10 11:11 PM
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Another source of miniscule power "loss" would be the dead space above the top ring. With a piaton below deck, the ring is down further in the bore (assuming identical ring placement on the two comparable engines' pistons) and that will allow air/fuel to be trapped there and not burn. I routinely run pistons at .005" above deck, mainly because I want .030-.035" quench distance with the Felpro .039 gaskets. You also want to minimize the chamfer on the top of the bore as this too can work as "dead volume".

On the aluminum option, you have to maintain some distance between the piston and head, but some of the fastest engines I know of just touch at very high rpms. Just enough to leave a mark. The less "dead space" you have in the chamber the more mixture gets burnt completely and more power is realized.


Well, art is art, isn't it? Still, on the other hand, water is water! And east is east and west is west and if you take cranberries and stew them like applesauce they taste much more like prunes than rhubarb does. Now, uh... Now you tell me what you know.
Re: 0 deck, any power to be had? [Re: Sport440] #878683
12/18/10 12:07 AM
12/18/10 12:07 AM
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Quote:

Quote:

OK lets add this question. Aluminum rods need more piston to head. This has been discussed before. It varies with the type of rod,weight ,RPM,etc. Lets say the combo requires .060" piston to head. How much quench distance is there while the engine is running? If the piston touches the head at .057" do I have effective quench?
Doug




Absolutely, Why wouldnt it?


Heat soak with alu rods before you make a pass and the quench should be close to a steel rod engine, most alu rods need hot oil before you load them up anyway

Re: 0 deck, any power to be had? [Re: emarine01] #878684
12/18/10 02:00 PM
12/18/10 02:00 PM
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I'm not way into aluminum rods but from what I know they are very elastic and they will stretch as the piston changes direction at TDC.. They do grow in length (and in term compress) while running hard even after reaching operating temp. The temp thing is more about stabilizing the oil temp and it's ability to do it's job.


Well, art is art, isn't it? Still, on the other hand, water is water! And east is east and west is west and if you take cranberries and stew them like applesauce they taste much more like prunes than rhubarb does. Now, uh... Now you tell me what you know.
Re: 0 deck, any power to be had? [Re: Tiger Core] #878685
12/18/10 09:26 PM
12/18/10 09:26 PM
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UK
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602heavy Offline
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Quote:

Quote:

Thanks for posting Tiger , some interesting reading there.

Can you explain some more regards piston 5mm above deck & effect on head gasket? , are you saying the piston acts as a shroud of some sort?

Thanks again.







Hello fellow Brit!

To reduce the strain on the cylinder head gasket the pistons intrude by about 5mm into the head, so as to cover the gasket area at top dead centre where pressure and temperature are highest. The gasket is made of a spring steel recessed in a groove in the upper flange of the cylinder. The head is machined accordingly




Thanks.

Some guys on here would'nt have bothered answering seeing as i come from little ole UK. , or they got us on 'ignore this user'

Last edited by 602heavy; 12/18/10 09:30 PM.
Re: 0 deck, any power to be had? [Re: 602heavy] #878686
12/18/10 10:11 PM
12/18/10 10:11 PM
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California, USA
Tiger Core Offline
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Quote:

Quote:

Quote:

Thanks for posting Tiger , some interesting reading there.

Can you explain some more regards piston 5mm above deck & effect on head gasket? , are you saying the piston acts as a shroud of some sort?

Thanks again.







Hello fellow Brit!

To reduce the strain on the cylinder head gasket the pistons intrude by about 5mm into the head, so as to cover the gasket area at top dead centre where pressure and temperature are highest. The gasket is made of a spring steel recessed in a groove in the upper flange of the cylinder. The head is machined accordingly




Thanks.

Some guys on here would'nt have bothered answering seeing as i come from little ole UK. , or they got us on 'ignore this user'




I wouldn't worry too much. Most Americans treat Brits extra special- specially the ladies. Those blokes that don't are usually bitter that we're nicking all their women and I'm ok with that

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