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Crew Cab Oil Burner #831110
10/16/10 01:39 PM
10/16/10 01:39 PM
Joined: Jan 2004
Posts: 355
Sparks, Nevada
MoparMike23 Offline OP
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MoparMike23  Offline OP
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Sparks, Nevada
I've decided to move forward on the Crew Cab and post its progress. The Crew Cab is an 85' and my new donor is a 92'. I'm planning to switch most everything over to update the 85'. The 92' is missing everything from the fan forward so I'll need to pick up a few things to complete it.

One question I have is, will I need to change out the one ton springs for the diesel springs or will they hold the weight? Also, is the suspension and brakes the same? I was hoping to salvage the braking system off the 92' and use it on the 85'

Ready, set, go......

6253475-smalldually.jpg (266 downloads)

1969 Superbee 440-6
1977 D-150 Adventurer
2000 Jeep TJ
2018 Challenger Scat Pack Shaker
2019 Ram 2500 CTD
Re: Crew Cab Oil Burner [Re: MoparMike23] #831111
10/16/10 01:42 PM
10/16/10 01:42 PM
Joined: Jan 2004
Posts: 355
Sparks, Nevada
MoparMike23 Offline OP
enthusiast
MoparMike23  Offline OP
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Sparks, Nevada
Here's the donor. 92' LE CTD auto 2wd
BTW, any pointers and support is much appreciated.

Mike


1969 Superbee 440-6
1977 D-150 Adventurer
2000 Jeep TJ
2018 Challenger Scat Pack Shaker
2019 Ram 2500 CTD
Re: Crew Cab Oil Burner [Re: MoparMike23] #831112
10/16/10 04:23 PM
10/16/10 04:23 PM
Joined: Jan 2003
Posts: 12,043
State of Confusion
hp383 Offline
Just a normal tag again
hp383  Offline
Just a normal tag again

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Posts: 12,043
State of Confusion
You will need to swap in the diesel springs.

Fastback66 can give you some pointers maybe.

He just turned my old 2wd Crew into a 4x4 diesel.


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Re: Crew Cab Oil Burner [Re: hp383] #831113
10/16/10 06:05 PM
10/16/10 06:05 PM
Joined: Jun 2004
Posts: 705
lakeside ca
1moparman Offline
super stock
1moparman  Offline
super stock

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Posts: 705
lakeside ca
can you keep us posted on what you encounter I may end up doing this with my 77 w200 crewcab bb, if I can find a decent priced donor truck/motor trans (already have dana 60s) what did you pay for yours if you don't mind me Asking? love the crew cab dually! man if I could get 20 mpg I could defiantly afford to drive it everyday!


Get Real Get Mopar
Re: Crew Cab Oil Burner [Re: 1moparman] #831114
10/17/10 12:49 AM
10/17/10 12:49 AM
Joined: Jan 2003
Posts: 614
Id
M
mopeman Offline
mopar
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mopar
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Posts: 614
Id
Good luck with the project, let us know how it's going. I went to call you on this truck and it wasn't in the for sale section any more, I think it was the day you pulled it.

Last edited by mopeman; 10/17/10 12:50 AM.

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Re: Crew Cab Oil Burner [Re: MoparMike23] #831115
10/17/10 01:17 AM
10/17/10 01:17 AM
Joined: Nov 2003
Posts: 5,302
CA, Proprietor; The "PALOMINO"...
dynotune440 Offline
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Quote:

I've decided to move forward on the Crew Cab and post its progress. The Crew Cab is an 85' and my new donor is a 92'. I'm planning to switch most everything over to update the 85'. The 92' is missing everything from the fan forward so I'll need to pick up a few things to complete it.

One question I have is, will I need to change out the one ton springs for the diesel springs or will they hold the weight? Also, is the suspension and brakes the same? I was hoping to salvage the braking system off the 92' and use it on the 85'

Ready, set, go......




the front suspension should be swapped from the 92, there are some differences that are specific to the diesel, and the center link is one of them. The 85 spindels and rotors should should be the same as what a 92 d350 has...
use the wiring from the 92, including the dash harness...also the entire fuel system from the donor truck...
use the core support from your donor ramcharger too...
the intercooler might be a little tricky to find, as will be a correct fan shroud...look on ebag and the diesel fourms...stuff comes up...any more questions, feel free to call or pm


Dinuba, California, Home of the PALOMINO ranch and 440 truck farm, where dodge trucks have a home. Have Four 1979 dodge PALOMINO trucks now.
Re: Crew Cab Oil Burner [Re: dynotune440] #831116
10/17/10 09:11 AM
10/17/10 09:11 AM
Joined: Dec 2005
Posts: 743
East Brunswick New Jersey
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NoFrills Offline
super stock
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Posts: 743
East Brunswick New Jersey
I could never get my crew to stop right after swaping the cummins in the back always lock up first you might want to swap the proportioning valve I never did

6254400-DSCF1102.JPG (188 downloads)
Re: Crew Cab Oil Burner [Re: 1moparman] #831117
10/17/10 11:39 AM
10/17/10 11:39 AM
Joined: Jan 2004
Posts: 355
Sparks, Nevada
MoparMike23 Offline OP
enthusiast
MoparMike23  Offline OP
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Sparks, Nevada
Quote:

what did you pay for yours if you don't mind me Asking?




I might have paid to much for the donor at $2000. What sold me on it was the fact that it only has 150k on it. What's real nice is the donor is fully loaded so upgrading the 85' will be nice. The only thing I won't be upgrading is ABS (not like they work anyway) due to the rear axle not having provisions for the speed sensor.


1969 Superbee 440-6
1977 D-150 Adventurer
2000 Jeep TJ
2018 Challenger Scat Pack Shaker
2019 Ram 2500 CTD
Re: Crew Cab Oil Burner [Re: MoparMike23] #831118
10/17/10 03:09 PM
10/17/10 03:09 PM
Joined: Jun 2004
Posts: 705
lakeside ca
1moparman Offline
super stock
1moparman  Offline
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Posts: 705
lakeside ca
I think thats a very decent price and low mileage as your going to find with those trucks unless its a barn find. good luck with build, and the value of your 4 door dually is going to do nothing but increase in my opion


Get Real Get Mopar
Re: Crew Cab Oil Burner [Re: MoparMike23] #831119
10/17/10 06:17 PM
10/17/10 06:17 PM
Joined: Jan 2003
Posts: 2,077
Oklahoma City
Jwilli500 Offline
top fuel
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Posts: 2,077
Oklahoma City
I will be following this with great interest. I have 84 1-ton crew single wheel that I'd like to do the same to!

Re: Crew Cab Oil Burner [Re: Jwilli500] #831120
10/18/10 04:45 PM
10/18/10 04:45 PM
Joined: Jan 2004
Posts: 355
Sparks, Nevada
MoparMike23 Offline OP
enthusiast
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Posts: 355
Sparks, Nevada
Todays progress....

A couple thoughts:

1) Can I pull the engine and trans together or are they to heavy?

2) My buddy has a 93' Ramcharger 4x4 with a 518 auto, could I use the transfer case and rear tail shaft that is behind it on my trans for a future 4x conversion?

Mike

6256642-100_3714-1.jpg (168 downloads)
Last edited by MoparMike23; 10/18/10 05:06 PM.

1969 Superbee 440-6
1977 D-150 Adventurer
2000 Jeep TJ
2018 Challenger Scat Pack Shaker
2019 Ram 2500 CTD
Re: Crew Cab Oil Burner [Re: MoparMike23] #831121
10/18/10 07:37 PM
10/18/10 07:37 PM
Joined: May 2003
Posts: 3,266
Pyeongtaek, South Korea
69HemiGTX Offline
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Posts: 3,266
Pyeongtaek, South Korea
If you haven't been there already, I highly suggest a visit to RCC. This forum has a lot of info about these swaps, especially in the stickies at the top. Good luck with yours. I have a 78 RC that will get a 4BTA someday.

BTW, it's good to see another notchback fan. I've got an 89 GT hatch at the moment.


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Re: Crew Cab Oil Burner [Re: MoparMike23] #831122
10/18/10 07:39 PM
10/18/10 07:39 PM
Joined: Dec 2005
Posts: 1,261
Canada
L
Lugnutz Offline
pro stock
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Canada
Mike, I am not sure but I do believe the splines are different from a gasser A518 to one for a diesel.

While you have the engine out most folks who are knowledgeable with these 1st gen engines would tell you to fix the KDP (Killer Dowel Pin) especially now because you have easy access.

I would also check out DTR along with a couple other diesel sites, they have forums dedicated to conversions and they contain a lot of info.

Good luck with your project.

Re: Crew Cab Oil Burner [Re: Lugnutz] #831123
10/18/10 07:47 PM
10/18/10 07:47 PM
Joined: May 2003
Posts: 3,266
Pyeongtaek, South Korea
69HemiGTX Offline
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Pyeongtaek, South Korea
Quote:

Mike, I am not sure but I do believe the splines are different from a gasser A518 to one for a diesel.




Thanks for reminding me. I was going to address this in my first post. The spline counts are as follows:

23 Spline
Gas small/big block V8s
Diesel automatics
V10 automatics

29 Spline
Diesel manuals
V10 manuals

I can't remember if the internals are different from gas to diesel, though.

Re: Crew Cab Oil Burner [Re: MoparMike23] #831124
10/19/10 01:31 AM
10/19/10 01:31 AM
Joined: Nov 2003
Posts: 5,302
CA, Proprietor; The "PALOMINO"...
dynotune440 Offline
master
dynotune440  Offline
master

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Posts: 5,302
CA, Proprietor; The "PALOMINO"...
Quote:

Todays progress....

A couple thoughts:

1) Can I pull the engine and trans together or are they to heavy?

2) My buddy has a 93' Ramcharger 4x4 with a 518 auto, could I use the transfer case and rear tail shaft that is behind it on my trans for a future 4x conversion?

Mike



I have the 205 t-case tat you would need...it is off of a diesel with a 727 though.....


Dinuba, California, Home of the PALOMINO ranch and 440 truck farm, where dodge trucks have a home. Have Four 1979 dodge PALOMINO trucks now.
Re: Crew Cab Oil Burner [Re: dynotune440] #831125
10/19/10 09:49 AM
10/19/10 09:49 AM
Joined: Jan 2003
Posts: 14,610
Not2farfromNashville, TN
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Rug_Trucker Offline
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Re: Crew Cab Oil Burner [Re: MoparMike23] #831126
10/19/10 07:54 PM
10/19/10 07:54 PM
Joined: Dec 2006
Posts: 2,113
Byron, NY
W.I.N. Racing Offline
top fuel
W.I.N. Racing  Offline
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Posts: 2,113
Byron, NY
Here's what it looks like if you swap the core suport and keep the correct year grill('85) If I remember correctly you can remove the Intercooler (spot welds) from the newer core supt and re-attach them to the original one.
Here's a quick mod list if you bring over teh later parts.
-Front springs
-complete wiring harness (if a stick you will have to moven the bulk head to the late(92) position on teh fire wall to allow for the clutch master cyl
-change to later wiper motor and re-position monting holes
-brake booster/master cyl swap
-re-drill frame rails to locate later trans cross member
swap fuel tank and plumbing
Here's what yo u may want to consider
just unplug the Anti-loc modual and leave it that way (dont have to swap over the rear controll valve)
-Auto Trans is different from Gas to Deisel ( beefier parts on the inside)

any q's PM me and I'll answer best I can

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Re: Crew Cab Oil Burner [Re: MoparMike23] #831127
10/19/10 11:59 PM
10/19/10 11:59 PM
Joined: Jan 2004
Posts: 355
Sparks, Nevada
MoparMike23 Offline OP
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MoparMike23  Offline OP
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Posts: 355
Sparks, Nevada
Thanks Guys for all the info. I've decided to keep it 2wd because I need to get it on the road ASAP. The DMV was saying that the EPA is gonna stop allowing engine swaps soon so I'd better get it certified and smogged before its to late. I think I'd like to keep the 85' front end for now and if it will work, I'll add the intercooler brackets/mounts to my existing core support. I do need help in finding all the pieces from the fan bearing/support thingy, all the way to the intercooler and trans cooler, as the donor stuff is all bent. I will be switching the coil springs and center steering link. The ABS will not be installed to keep it simple. I'm gonna swap the guts from the donor dash but retain the original red cover. I'm hoping to get the 92' stripped and outta here by the weekend.

BTW, I posted a wanted add for all the missing pieces I need. Any Help?

Mike

Last edited by MoparMike23; 10/20/10 01:50 AM.

1969 Superbee 440-6
1977 D-150 Adventurer
2000 Jeep TJ
2018 Challenger Scat Pack Shaker
2019 Ram 2500 CTD
Re: Crew Cab Oil Burner [Re: 69HemiGTX] #831128
10/20/10 01:55 AM
10/20/10 01:55 AM
Joined: Jan 2004
Posts: 355
Sparks, Nevada
MoparMike23 Offline OP
enthusiast
MoparMike23  Offline OP
enthusiast

Joined: Jan 2004
Posts: 355
Sparks, Nevada
Quote:

BTW, it's good to see another notchback fan. I've got an 89 GT hatch at the moment.




I'm not a big Ford fan but I do have a soft spot for vintage Nevada Highway Patrol cars. This little car has been a complete pain but it should be worth the work in the end. Check out my site I created for NHP cars. www.nhpcars.com

Mike


1969 Superbee 440-6
1977 D-150 Adventurer
2000 Jeep TJ
2018 Challenger Scat Pack Shaker
2019 Ram 2500 CTD
Re: Crew Cab Oil Burner [Re: MoparMike23] #831129
10/22/10 07:40 PM
10/22/10 07:40 PM
Joined: Jan 2004
Posts: 355
Sparks, Nevada
MoparMike23 Offline OP
enthusiast
MoparMike23  Offline OP
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Joined: Jan 2004
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Sparks, Nevada
A little more progress. I sure am glad that's over with, Now to the fun stuff.

Mike


1969 Superbee 440-6
1977 D-150 Adventurer
2000 Jeep TJ
2018 Challenger Scat Pack Shaker
2019 Ram 2500 CTD
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