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Electrical guru's! #811928
09/22/10 05:06 PM
09/22/10 05:06 PM
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moparmat Offline OP
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I am looking for a location to pull voltage between 0-5 volts that increases and decreases based on engine rpm. Lowest voltage pulled at idle, higher voltage pulled as engine rpm increases.

Where is the best place to start looking? Ignition system, guage cluster (tach)?

The car is far from finished so I can not find a location as the car does not even run yet.

Thanks in advance guys!

Re: Electrical guru's! [Re: moparmat] #811929
09/22/10 05:44 PM
09/22/10 05:44 PM
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Grand Prairie,Texas
stumpy Offline
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I don't think there is such a thing. But I may be wrong. Of course it would help to know something about what car you are working on.

Re: Electrical guru's! [Re: stumpy] #811930
09/22/10 06:01 PM
09/22/10 06:01 PM
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Tustin, CA
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pishta Offline
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Is this in a modern or classic? There is not a variable voltage with RPM anywhere in an older car. Variables are mostly resistance values, ie fuel senders. whats it for? Sounds like something that could be made to read the rate of a flying magnet or hall effect off a more modern damper and convert that to a voltage. You could put a meter on an electric tachs innards to find a variable voltage but I dont know if that is a voltge that makes the needle climb or a signal/time counter.

Re: Electrical guru's! [Re: pishta] #811931
09/22/10 06:29 PM
09/22/10 06:29 PM
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moparmat Offline OP
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'71 Chally '440 six pack car ralley guage cluster.

I was thinking the tach would be the best source.

The tach is signaled by the frequencey on the negative side of the coil indicating sparks per second.

As the frequencey increases it sends a signal to the tach raising or lowering the dial on the screen indicating RPM. Simpley put.

The 12volts is reduced to 5volts to power the cluster IIRC.

Can I tap into the frequencey output from the coil to the tach and use this frequencey to pull my 0-5 volts relative to engine rpm?

Re: Electrical guru's! [Re: moparmat] #811932
09/22/10 07:26 PM
09/22/10 07:26 PM
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Columbia Station, Ohio
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I don't think that will work. The tach is still powered by a 12-volt source, the coil is just providing a "count" to the tach. Do you want to tell us what you're planning on doing, maybe it might be easier to help if we knew what you want to do...

Re: Electrical guru's! [Re: moparmat] #811933
09/22/10 10:40 PM
09/22/10 10:40 PM
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Edmonton, Alberta, Canada
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Speaking as a computer engineer I say "Huh" What are you trying to use this voltage output for? Are you trying to drive teh brighness or actually drive the tach needle in some fashion?

Now there are ways to read RPM, and way to generate analog voltage based on them. Knowing what the heck you're up to will help me give you the best advice I can.

Greg

Re: Electrical guru's! [Re: Dartman75] #811934
09/22/10 11:27 PM
09/22/10 11:27 PM
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moparmat Offline OP
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Ok, here goes.

I have a motor speed control module that I would like to use to power a 12v electric motor such as a moroso electric water pump drive kit would have.

Basically, it's a device that steplessly varies the voltage going to a 12V load. By turning a trimpot you can vary the speed of an electric fan, fuel pump or electric water pump.

By making some changes, it's also possible to have the electric motor speed variation occur automatically with variations in engine load. As the engine load increases, the pump or fan (or whatever) will increase in speed at the same time, without any human input being needed.

The module will handle loads of up to 10 amps. If another mosfet (power transistor) and a few heatsinks are added (there's provision on the board for the extra mosfet) it doubles to 20 amps which should be enough for what I want to do.

this particular module's automatic load sensing is done by the output signal from the car's airflow meter or map sensor. So this means that the module will only work to automatically increase the speed of the pump or fan (or...whatever) when it sees a signal from the airflow meter or map sensor that:

-Rises with load
-Has a low-load output of 1-2 volts and reaches 4-5 volts at full load

There is 5 kilo-ohm pot that can be mounted in the dash in any location to manually increase or decrease the electric motor speed. It can be used to set the minimum or maximum speed of the motor while still allowing the electric motor speed to vary automatically based on engine load. crank it way up for high output or turn it down to the lowest speed you desire.

So becuase the Chally has no map or airflow sensor, where should I look or what should I modify if possible on this module to get the results I am looking for?

Thanks in advance!

Re: Electrical guru's! [Re: moparmat] #811935
09/22/10 11:33 PM
09/22/10 11:33 PM
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Your best bet would be to use the tach signal to drive a frequency to voltage converter, otherwise you are out of luck.


They say there are no such thing as a stupid question.
They say there is always the exception that proves the rule.
Don't be the exception.
Re: Electrical guru's! [Re: Supercuda] #811936
09/22/10 11:38 PM
09/22/10 11:38 PM
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moparmat Offline OP
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Supercuda, please elaborate.

Where do I find a frequencey to voltage converter, what kind should I be looking for?

Please excuse my ignorance.

Thanks!

Re: Electrical guru's! [Re: moparmat] #811937
09/22/10 11:41 PM
09/22/10 11:41 PM
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Alexandria,La.
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maybe a step down transformer or a Bosch relay...

Re: Electrical guru's! [Re: BigTerry] #811938
09/22/10 11:52 PM
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Re: Electrical guru's! [Re: moparmat] #811939
09/23/10 01:08 AM
09/23/10 01:08 AM
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Oregon
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I would find a MAP sensor (Freescale makes a bunch, and the Ford 5.0l system used one), and plumb it into the intake. That will give you voltage output corresponding to the load.

Then you can condition that signal as necessary and run it into your pump controller.


If you ever find yourself in a fair fight, your tactics suck.
Re: Electrical guru's! [Re: hooziewhatsit] #811940
09/23/10 01:45 AM
09/23/10 01:45 AM
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Nampa, ID
None2Slow Offline
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Could you add and modify a TPS to do this function? Or am I totally off base?

Re: Electrical guru's! [Re: None2Slow] #811941
09/23/10 02:08 AM
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moparmat Offline OP
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Quote:

Could you add and modify a TPS to do this function? Or am I totally off base?




TPS???

Re: Electrical guru's! [Re: moparmat] #811942
09/23/10 03:00 AM
09/23/10 03:00 AM
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Aurora, Colorado
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You could add a MAP or Throttle Position Sensor to the engine/throttle which may be easier if that is what your module is expecting.
You could also take the tach signal as an input to a linear integrator circuit (Look up OpAmp theory.)

Hope this link works:
http://www.wisc-online.com/objects/ViewObject.aspx?ID=SSE5303

That would be a basic starting block. You would want to filter the output and maybe clamp the maximum output voltage depending on how sensitive the module you are connecting it to?

Re: Electrical guru's! [Re: moparmat] #811943
09/23/10 07:01 AM
09/23/10 07:01 AM
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Lake Elmo, MN
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Quote:

Ok, here goes.

I have a motor speed control module that I would like to use to power a 12v electric motor such as a moroso electric water pump drive kit would have.

Basically, it's a device that steplessly varies the voltage going to a 12V load. By turning a trimpot you can vary the speed of an electric fan, fuel pump or electric water pump.




Is it critical that the speed of the electric motor be controlled precisely by the RPM's, or are you just looking control that's "in the ballpark"?

If it's ballpark control, you could simply rig something up so that the trimpot you mention is turned based on your accelerator position. Generally speaking, the further you press the accelerator petal, the higher your RPM's will be. There is lag when you first press the petal, and your RPM's will not correspond to the petal position when going up or down hills, accelerating, decelerating, etc. But, petal position is dictating how much fuel and air is going into the engine, so it may be a better measure of how much cooling or fuel you need.

I'm guessing that it would be much easier to rig up a bracket and some mechanical connections so that your trimpot is controlled by accelerator position (at either the petal or the carb), rather than engineering and building an electrical circuit that would vary the voltage based on engine RPM. But, if you are looking for something more precise, this wouldn't work, and you would need to engineer a circuit.

If you do go this route, though, make sure that the trimpot would not be able to cause your accelerator to stick - there's been enough of that lately. Creating a "one way" mechanical connection to the trimpot, so that you only move the trimpot by pressing the accelerator down, and then have the trimpot moved back with a return spring (instead of having the accelerator mechanically move it back) would do the trick. That way, if the trimpot freezes, the accelerator will still return to idle.


1974 'Cuda 360/TKO 1990 Ram Van 1998 Neon
Re: Electrical guru's! [Re: Evil Monkey] #811944
09/23/10 09:16 AM
09/23/10 09:16 AM
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Southington, Ohio
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Quote:

Quote:

Ok, here goes.

I have a motor speed control module that I would like to use to power a 12v electric motor such as a moroso electric water pump drive kit would have.

Basically, it's a device that steplessly varies the voltage going to a 12V load. By turning a trimpot you can vary the speed of an electric fan, fuel pump or electric water pump.




Is it critical that the speed of the electric motor be controlled precisely by the RPM's, or are you just looking control that's "in the ballpark"?

If it's ballpark control, you could simply rig something up so that the trimpot you mention is turned based on your accelerator position. Generally speaking, the further you press the accelerator petal, the higher your RPM's will be. There is lag when you first press the petal, and your RPM's will not correspond to the petal position when going up or down hills, accelerating, decelerating, etc. But, petal position is dictating how much fuel and air is going into the engine, so it may be a better measure of how much cooling or fuel you need.

I'm guessing that it would be much easier to rig up a bracket and some mechanical connections so that your trimpot is controlled by accelerator position (at either the petal or the carb), rather than engineering and building an electrical circuit that would vary the voltage based on engine RPM. But, if you are looking for something more precise, this wouldn't work, and you would need to engineer a circuit.

If you do go this route, though, make sure that the trimpot would not be able to cause your accelerator to stick - there's been enough of that lately. Creating a "one way" mechanical connection to the trimpot, so that you only move the trimpot by pressing the accelerator down, and then have the trimpot moved back with a return spring (instead of having the accelerator mechanically move it back) would do the trick. That way, if the trimpot freezes, the accelerator will still return to idle.





This is what I would do!!!

Re: Electrical guru's! [Re: dm69charger] #811945
09/23/10 10:36 AM
09/23/10 10:36 AM
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COLLINGWOOD, ONT
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maybe use a different temp sensor in the block to tell the motor to increase with a increase of temp to speed up the pump?????

Re: Electrical guru's! [Re: 71_deputy] #811946
09/23/10 10:47 AM
09/23/10 10:47 AM
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Long Island, NY USA
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How about a 2 step approach through an RPM activated switch or by temp like others have suggested.

I am not sure in what context your using this, but as a street piece, do you really think this pump works so well that there is enough margin to run it at variable speeds? Its my understanding that these pumps do not turn as fast as OE belt driven pumps.

Re: Electrical guru's! [Re: BergmanAutoCraft] #811947
09/23/10 11:05 AM
09/23/10 11:05 AM
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Illinois
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If you want the water pump to vary with engine speed, use a belt

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