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Attn engine builders need help troubleshooting 383 #747756
07/13/10 08:52 PM
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I recently fired up a fresh rebuilt 69 383 and have a problem with the #3 cylinder not combusting. Valve train looks good from under the cover, compression looks good at 160 and have spark. The only problem during initial break-in was a loud backfire through the carb which shot fuel almost to the cieling. Other than getting my hands on a leakdown tester, what else should I be looking at?

Re: Attn engine builders need help troubleshooting 383 [Re: repad] #747757
07/13/10 08:58 PM
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160 is good, should fire well enough to keep up with the other 7 cyls. If it only misses at idle, I'd check for a vacuum leak.

Re: Attn engine builders need help troubleshooting 383 [Re: buildanother] #747758
07/13/10 09:12 PM
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It not only misses at idle, but does seem to decreasd around 2500 rpm. Would a vaccuum leak cause the cylinder to not combust?

Re: Attn engine builders need help troubleshooting 383 [Re: repad] #747759
07/13/10 09:19 PM
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It can if there is a decent sized vac leak nearest to that cyl, so it is pulling in mostly air and not fuel. How are you determining which cyl is dead?

Re: Attn engine builders need help troubleshooting 383 [Re: buildanother] #747760
07/13/10 09:27 PM
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I began by pulling one wire at a time. Starting with #1, when I got to #3 there was no change the way the engine ran. Then I removed the plug and it looks like new, never been fired.

Re: Attn engine builders need help troubleshooting 383 [Re: repad] #747761
07/13/10 09:34 PM
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Well, if you verified the valves on that cyl are indeed opening a fair amount and closing, I would try swapping that wire and/or plug with another cyl for a quick test, to see if #3 still stays dead.

Re: Attn engine builders need help troubleshooting 383 [Re: buildanother] #747762
07/13/10 09:37 PM
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The rockers are moving well and I have tried two other wires and a new plug with same results.

Re: Attn engine builders need help troubleshooting 383 [Re: repad] #747763
07/13/10 09:41 PM
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Did you find the source of the killer initial backfire? And does it run reasonably well now without backfire?

Re: Attn engine builders need help troubleshooting 383 [Re: buildanother] #747764
07/13/10 09:47 PM
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I assume that the original backfire was caused by too much timing advance or the original rebult AVS carb. The engine does run well, with a slight backfire now and again.

Re: Attn engine builders need help troubleshooting 383 [Re: repad] #747765
07/13/10 11:11 PM
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Quote:

I began by pulling one wire at a time. Starting with #1, when I got to #3 there was no change the way the engine ran. Then I removed the plug and it looks like new, never been fired.




Check under the dist. cap. Maybe contact for #3 is bad ?

Re: Attn engine builders need help troubleshooting 383 [Re: 66Dodge] #747766
07/13/10 11:19 PM
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Any advice on how to verify if the #3 contact on the cap is at fault?

Re: Attn engine builders need help troubleshooting 383 [Re: repad] #747767
07/13/10 11:38 PM
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You could buy one of those Lisle spark plug lights to see if you are getting spark at the plug. It goes between the plug and the plug wire and has a window that lets you see the spark.

Re: Attn engine builders need help troubleshooting 383 [Re: repad] #747768
07/13/10 11:40 PM
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Might be a bad ignition box. I had a brand new MSD box that wouldn't fire #1 and #4.

Re: Attn engine builders need help troubleshooting 383 [Re: GregCon] #747769
07/14/10 12:10 AM
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Quote:

You could buy one of those Lisle spark plug lights to see if you are getting spark at the plug. It goes between the plug and the plug wire and has a window that lets you see the spark.


I checked the plug removed from the cylinder and an additional wire run from the plug to ground and have spark.

Re: Attn engine builders need help troubleshooting 383 [Re: kzinge1] #747770
07/14/10 12:12 AM
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Quote:

Might be a bad ignition box. I had a brand new MSD box that wouldn't fire #1 and #4.


Sorry, no ignition box, running on points.

383man [Re: repad] #747771
07/14/10 12:26 AM
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You said the plug looked like new ?? If it was not firing it would be wet with fuel. Sounds like a vacum leak effecting that intake runner causing a very lean condition in that cyl. Ron

Re: Attn engine builders need help troubleshooting 383 [Re: repad] #747772
07/14/10 12:32 AM
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Quote:

Any advice on how to verify if the #3 contact on the cap is at fault?




Just suggesting a general visual inspection to see if it looks any different from the other 7 contacts.

Re: 383man [Re: 383man] #747773
07/14/10 12:50 AM
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A leakdown test won't tell you anything regarding this problem. If you have 160lbs on a regular gauge, that's all you need to know.

You could have a dud plug that only fires at atmospheric pressure but I doubt it.

How about this - have you verified the spark is occurring at the time of compression? My next guess is you have two wires swapped so #3 is sparking on the exhaust stroke somewhere and the other cylinder happens to be close enough that it fires even if it is not exactly right.

I'd pull the plug, put my finger over the hole, and crank the motor while watching the spark - does it fire as your finger is shoved off the hole?

The engine is not real smart...if it has compression, fuel, and spark all more or less at the right time it has no choice but to fire.

Re: 383man [Re: 383man] #747774
07/14/10 12:59 AM
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Quote:

You said the plug looked like new ?? If it was not firing it would be wet with fuel. Sounds like a vacum leak effecting that intake runner causing a very lean condition in that cyl. Ron


I concur, the plug is not wet with fuel which leads me to now believe that the backfire may have caused a leak to develope in the valley pan around the intake runner for #3. I had not considered this because there is no visual evidence of a leak but thanks to your and the first responders insight, that is where I will concentrate my efforts tomorrow and post an update.

Re: 383man [Re: GregCon] #747775
07/14/10 01:06 AM
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Quote:

A leakdown test won't tell you anything regarding this problem. If you have 160lbs on a regular gauge, that's all you need to know.

You could have a dud plug that only fires at atmospheric pressure but I doubt it.

How about this - have you verified the spark is occurring at the time of compression? My next guess is you have two wires swapped so #3 is sparking on the exhaust stroke somewhere and the other cylinder happens to be close enough that it fires even if it is not exactly right.

I'd pull the plug, put my finger over the hole, and crank the motor while watching the spark - does it fire as your finger is shoved off the hole?

The engine is not real smart...if it has compression, fuel, and spark all more or less at the right time it has no choice but to fire.


The possibility of crossed wires was one of my initial thoughts. I did check the wire routing and they are all correct.

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